• Title/Summary/Keyword: carbide

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Comparison of Cutting Characteristics between Cermet, Carbide and Coated Carbide Tools in Turning (선삭가공에서 서멧과 초경 및 코팅 초경공구의 절삭특성 비교)

  • 안동길
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.5
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    • pp.186-194
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    • 2000
  • The purpose of this study is to investigate the difference in cutting characteristics of cermet, carbide and coated carbide tools in the similar application range via turning test of various conditions. The cermet and carbide tools in the range of ISO P10 grade were developed using optimum compositions with a view to obtaining a high toughness and hardness by PM process. First mechanical properties were characterized on these tools. Experimental results of wear behaviour and resistance to fracturing were presented and discussed in the turning of gray cast iron and alloy steels by cermet, carbide and coated carbide tools. The coated carbide tool shows similar cutting performance compared to the cermet, while the cermet has better combination of wear resistance and toughness of high speed (V=500m/min) cutting in comparison with carbide and coated carbide tools, and also shows a potentiality for cast iron cutting. Fe adhesive behaviour on the tools and surface roughness of workpieces were explained by chemical affinity between tools and workpieces.

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Study on Spheroidizing Technology of Spherical Cast Tungsten Carbide

  • Li, Yuxi;Zhou, Yonggui;Li, Weiqin;Pan, Deng;Zhang, Lanting
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.652-653
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    • 2006
  • This paper introduces a special spheroidizing technology at ultra-high temperature. The conventional cast tungsten carbide (YZ) is melted at high temperature, rapidly cooled and spheroidized on a new ultra-high temperature spheroidizing equipment to prepare various grades WSC powders.

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Development of Cemented Carbide Industry of China

  • Shao, Peng;Fangling, Zou;Yonggui, Zhou;Huan, Wang
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.905-906
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    • 2006
  • Through the review of developing course of China cemented carbide industry, the writer of this paper at the first time generalizes it into five stages. The writer analyses China cemented carbide industry present status in aspects of produce technology, product structure, operation and management etc. Mean while by analysis of existed shortages in cemented carbide industry, the write considers that it also has three advantages in resource and scale, industry foundation and categories, market and price, and brought out some suggestion and imagination for the future develpment of China cemented carbide industry.

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Carbide change of Inconel 617 by Cold Rolling and High Temperature Oxidation

  • Jo, Tae-Seon;Im, Jeong-Hun;Kim, Jin-U;Kim, Yeong-Do
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2009.05a
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    • pp.43.2-43.2
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    • 2009
  • 니켈기 초내열합금 Inconel 617은 Cr, Mo 등의 첨가물이 함유된 고용 강화된 합금으로써, 우수한 고온 강도, 크립 저항성, 내부식성 및 내산화성을 가지고 있는 것으로 알려져 있다. 또한 Inconel 617의 주된 carbide은 $M_{23}C_6$와 미량의 $M_6C$ carbide로 형성되어있다. 본 연구에서는 냉간 압연 및 고온열화가 carbide의 크기, 분율 그리고 상 변화에 미치는 영향을 평가하였다. 냉간 압연은 50%까지 수행하였으며, 50% 냉간 압연한 시편을 $1050^{\circ}C$에서 1시간 동안 재결정을 수행하였다. 이로 인해 미세한 결정립과 carbide을 가지는 시편을 확보할 수 있었으며, as-received 시편 보다 균일하게 carbide을 분산 시킬 수 있었다. 또한 재결정 후 $950^{\circ}C$에서 고온열화에 의한 carbide의 변화를 평가함으로써, 냉간 압연 및 고온열화에 의한 carbide의 크기, 분율 그리고 상 변화에 미치는 영향을 평가할 수 있었다. Carbide의 분율을 평가하기 위하여 BSE image을 관찰하였으며, Image analyzer을 이용하여 계산되었다. 그리고 carbide의 성분 분석을 통한 $M_{23}C_6$$M_6C$의 상을 평가하기 위하여 EPMA 분석을 수행하였으며, carbide의 분산에 의한 균질도를 평가하기 위하여 비커스 경도를 측정하였다.

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Characteristics of Hardness of $(Cr,\;Fe)_7C_3$ in the Chromium-Carbide-Type Chromium White Iron Hardfacing Weld Deposits (크롬탄화물형 크롬백철 오버레이 용착금속에서의 $(Cr,\;Fe)_7C_3$의 경도특성)

  • Baek Eung-Ryul
    • Journal of Welding and Joining
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    • v.23 no.2
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    • pp.75-80
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    • 2005
  • The effect of chemical constituents of $(Cr,\;Fe)_7C_3$ carbide phase on its hardness in the chromium-carbide type Cr white iron hardfacing weld deposits has been investigated. In order to examine $(Cr,\;Fe)_7C_3$ carbide phase, a series of filler metals with varying chromium contents was used. The alloys were deposited once or twice on a mild steel plate using the self?shielding flux cored arc welding process. The hardness of $(Cr,\;Fe)_7C_3$ carbide phase was measured by the micro-Vickers hardness test. It was shown that hardness of $(Cr,\;Fe)_7C_3$ carbide phase increased with increasing Cr content in $(Cr,\;Fe)_7C_3$ carbide phase. This behavior of the hardness of $(Cr,\;Fe)_7C_3$ carbide phase was explained by the types of chemical bonds that hold atoms together in $(Cr,\;Fe)_7C_3$ carbide phase.

Effects of Interface Boundary Strength on Wear and Wear Transition during Sliding in Silicon Carbide Ceramics (탄화규소계 세라믹스에서 미끄럼시의 마모 및 마모천이에 미치는 계면강도의 영향)

  • Kim, Dong-Jin;Park, Seong-Khil;Ryu, Hyun;Um, Chang-Do;Cho, Seong-Jai;Kim, Seock-Sam
    • Tribology and Lubricants
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    • v.11 no.4
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    • pp.21-27
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    • 1995
  • The effects of interface boundary strength on wear and wear transition during sliding have been investigated in silicon carbide ceramics. Three different microstructures, i.e., solid state sintered silicon carbide, liquid phase sintered silicon carbide and liquid phase sintered silicon carbide composite reinforced with TiB$_{2}$ particulates, were designed by hot pressing. Examinations of crack patterns and fracture modes indicated that interface boundaries were relatively strong between silicon carbide grains in the solid state sintered silicon carbide, intermediate in the liquid phase sintered silicon carbide and weak between silicon carbide grains and TiB$_{2}$ particles in the composite. Wear data and examinations of worn surfaces revealed that the wear behavior of these silicon carbide ceramics could be significantly affected by the interface strength. In the solid state sintered silicon carbide, the wear occurred by a grooving process. In the liquid phase sintered silicon carbide and composite, on the other hand, an abrupt transition in wear mechanism from initial grooving to grain pull-out process occurred during the test. The transition occurred significantly earlier in the composite than in the carbide.

Exposure Assessment of Airborne Dust in Manufacturing Industries Using Silicon Carbide in Korea (우리나라 실리콘카바이드 취급사업장의 공기 중 분진 노출평가)

  • Lee, Jun Jung;Phee, Young Gyu
    • Journal of Korean Society of Occupational and Environmental Hygiene
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    • v.21 no.3
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    • pp.177-183
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    • 2011
  • Occupational exposure to silicon carbide dust of manufacturing industries has seldom been evaluated in Korea. Accordingly, we evaluated various silicon carbide dust concentrations in the breathing zone of workers between May 2010 and July 2010. To compare silicon carbide dust concentrations, three dust samplers including the Institute of Occupational Medicine (IOM) sampler, 37mm cassette sampler, and Aluminum cyclone sampler were used. A total of 5 manufacturing industries producing abrasive and refractory materials using silicon carbide were investigated. The geometric mean concentrations were 2.04, 0.97, and $0.48mg/m^3$ in inhalable, total and respirable silicon carbide dust, respectively. The geometric mean concentrations of silicon carbide in abrasive material manufacturing industries were slightly higher than that of refractory manufacturing industries, and finishing operations were higher than that of other operations. It was found that the results of exposure assessment in airborne dust at manufacturing industries using silicon carbide in Korea showed exceeding rate to American Conference of Governmental Industrial Hygienists Threshold Limit Value ($3mg/m^3$) was 10% in respirable dust samples. Therefore, with the consideration of the close relationship between smaller dust size and the occurrence of occupational respiratory diseases, it is suggested to promulgate the new occupational exposure limit for respirable silicon carbide dust.

The Effect of Carbide Size on the Mechanical Properties of AISI E 52100 Steel (AISI E 52100 강(鋼)의 기계적(機械的) 성질(性質)에 미치는 탄화물(炭化物) 크기의 영향(影響))

  • Cho, K.R.;Kim, B.W.;Nam, T.W.;Lee, B.K.
    • Journal of the Korean Society for Heat Treatment
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    • v.3 no.4
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    • pp.10-22
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    • 1990
  • A study has been investigated on the effect of mechanical properties (tension strength, rotary bending fatigue strength, wear resistance, hardness) according to the carbide particle size variation by the treatment of 1) quenching tempering, and 2) quenching, subzero treatment and tempering. The material used in this investigation was a typical bearing steel, high C high Cr, AISI E 52100. The result obtained in this study were as follows : (1) Finer the carbide particle size increasing the hardness and retained austenite in same quenching condition. (2) Finer the carbide particle size reduced the tension and rotary bending fatigue which were resulted from austenite grain growth and carbide precipitation on grain boundry that induced by carbide refine heat treatment. (3) Finer the carbide particel size increasing the wear resistance which were resulted by uniform distribution of carbide and increased hardness induced by microstructural uniform hardenability of matrix. (4) When the carbide particles were refinded, subzero treatment is effective only wear resistance and hardness.

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Synthesis and reactivity over molybdenum carbide crystallites

  • Choi, Jeong-Gil
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.20 no.2
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    • pp.74-79
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    • 2010
  • The synthesis and reactivities of molybdenum carbide crystallites were examined in this study. Especially, the effect of synthesis conditions were scrutinized on the preparation of molybdenum carbide crystallites. In order to perform this purpose, various characterization techniques such as BET surface area and oxygen uptake measurements were employed for the synthesized molybdenum carbide crystallites. First of all, the molybdenum carbide crystallites were synthesized using molybdenum oxide crystallites and methane gas or methane-hydrogen mixture. The experimental results showed that BET surface areas ranged from $7.4m^2/g$ to $31m^2/g$ and oxygen uptake values varied from $8.1{\mu}mol/g$ to $24.3{\mu}mol/g$. The Mo compounds were found to be active for ammonia decomposition reaction. Even though there are some molybdenum carbide crystallites that were exceeded by Pt/$Al_2O_3$ crystallite, the steady state reactivities for other molybdenum carbide crystallites were comparable to or even higher than that determined for the Pt/$Al_2O_3$ crystallite. These results implied that molybdenum carbide crystallites could be one of the promising crystallites that might be substitutes for Pt-like noble metal crystallites in the petroleum processes.

Effect of ε-carbide (Fe2.4C) on Corrosion and Hydrogen Diffusion Behaviors of Automotive Ultrahigh-Strength Steel Sheet (초고강도급 자동차용 강재 내 ε-carbide (Fe2.4C)가 부식 및 수소확산거동에 미치는 영향)

  • Park, Jin-seong;Yun, Duck Bin;Seong, Hwan Goo;Kim, Sung Jin
    • Corrosion Science and Technology
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    • v.20 no.5
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    • pp.295-307
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    • 2021
  • Effects of ε-carbide (Fe2.4C) on corrosion and hydrogen diffusion behaviors of ultra-strong steel sheets for automotive application were investigated using a number of experimental and analytical methods. Results of this study showed that the type of iron carbide precipitated during tempering treatments conducted at below A1 temperatures had a significant influence on corrosion kinetics. Compared to a steel sample with cementite (Fe3C), a steel sample with ε-carbide (Fe2.4C) showed higher corrosion resistance during a long-term exposure to a neutral aqueous solution. In addition, the diffusion kinetics of hydrogen atoms formed by electrochemical corrosion reactions in the steel matrix with ε-carbide were slower than the steel matrix with cementite because of a comparatively higher binding energy of hydrogen with ε-carbide. These results suggest that designing steels with fine ε-carbide distributed uniformly throughout the matrix can be an effective technical strategy to ensure high resistance to hydrogen embrittlement induced by aqueous corrosion.