• Title/Summary/Keyword: bulge test

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A Study on the Sheet Metal Forming and the Plastic Deformation Characteristic by Using PAM-STAMP (PAM-STAMP를 이용한 박판성형성 및 소성변형 특성에 관한 연구)

  • Kang, Dae-Min
    • Journal of Ocean Engineering and Technology
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    • v.13 no.1 s.31
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    • pp.29-38
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    • 1999
  • In this paper the forming simulation of circular bulge by using PAM-STAMP has been performed to estimate the sheet metal forning and the plastic deformation characteristic of circular bulge. The uniaxial tension tests adn bulge tests are carried out for studying the forming characteristics of materials, and also Moire experiment are carried out for measuring the radius of curvature of the bulge and the polar compressive thickness strain. In order to compare the simulation results with the experiment and Hills theory, the relationships between redius of curvature adn polar height of the bulge, between hydraulic pressure and polar height, and between polar compressive thickness strain and polar height, are used. According to this study, the results of simulation and Hills theory are good agreement to the experiment. So, the results of simulation by using PAM-STAMP and Hills theory will give engineers good information to assess the formagbility and plastic deformation characteristic of hydraulic circular bulge test.

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A Study on the Effect of Back Pressure on the Superplastic Bulge Forming of Ti-6Al-4V Alloy (Ti-6Al-4V 합금의 초소성 벌지성형에 미치는 배압력의 영향)

  • 송유준;이종수
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1997.03a
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    • pp.175-178
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    • 1997
  • A modified Mukerjee's model considering the microstructural evolution was developed to study the superplastic bulge forming process of Ti-6Al-4V alloy. Through the microstructual observation after deformation, it was found that the grain growth rate of uniaxially tested specimens was different from that of biaxially deformed specimens. From this result, bulge forming experiments with and without back pressure were performed to examine the grain growth behavior and to compare the results of biaxial test with those of triaxial test. Good agreement between the prediction by a modified Mukerjee's model and the experimental measurements was obtained for bulge profile and thickness distribution.

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Theoretical and experimental study of elliptical bulge test by using a rigid plastic finite element method (강소성 유한요소법을 이용한 타원벌지시험의 이론 및 실험적 연구)

  • 정완진;양동열;한규택;백남주;김용진
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.12 no.3
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    • pp.397-408
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    • 1988
  • The study is concerned with the theoretical and experimental investigation of the elliptical bulge test. The elliptical bulge test is analyzed by using a rigid-plastic finite element method incorporating large deformation and normal anisotropy. Thin elliptical diaphragms of mild steel are bulged for three aspect ratios. The contact problem the die round and the sheet is successfully solved by using a skew boundary condition. It is shown that the proper consideration of die radius and normal anisotropy is very significant. The relation between bulging pressure and deformation is obtained. It has been found that the pole is nearly under proportional straining during deformation. The instability criterion by maximum load condition enables the effective prediction of instability pressure. The computional results are in good agreement with experimental results and to be very useful for a better understanding of the elliptical bulge test.

Observation of Size Effect and Measurement of Mechanical Properties of Ti Thin Film by Bulge Test (벌지 실험을 통한 Ti 박막의 크기 효과 관찰 및 기계적 물성 측정)

  • Jung, Bong-Bu;Lee, Hun-Kee;Hwang, Kyung-Ho;Park, Hyun-Chul
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.37 no.1
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    • pp.19-25
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    • 2013
  • In this study, the mechanical properties of a Ti thin film are measured by a bulge test. In the bulge test, uniform pressure is applied to one side of the film. Measurement of the membrane deflection as a function of the applied pressure allows one to determine the mechanical properties of the film. Ti thin films with thicknesses of 1.0, 1.5, and $2.0{\mu}m$ were deposited on a Si wafer by using an RF magnetron sputtering system. These specimens were annealed at $600^{\circ}C$ for 150, 300, and 600 s to investigate the effect of temperature on the yield stress and mechanical properties of the Ti films. The elastic modulus, residual stress, and yield stress of these membranes are measured by a bulge test. The experimental results suggest that the yield stress is sensitive to the film thickness and annealing time.

Determination of Material Properties of Tube using Inverse Engineering and Analytic Method in Tube Bulge Test (역공학과 해석적 방법을 이용한 관재벌지시험에서의 관재물성치 결정)

  • Kim, Tae-Joon;Kim, Nak-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.9
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    • pp.1508-1516
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    • 2003
  • In numerical analysis for hydroforming process, the stress calculation is effected by flow stress which is general obtained by stress-strain relationship from uni-axial tension test, so the result of the analysis, especially in tube hydroforming, has limitation of accuracy, tubes are made in roll-forming process and become work-hardened. Then roll forming process causes material properties between rolling direction and circumstantial direction of the tube to be different. So it is difficult to predict material behavior in the process condition of bi-axial stress state. In this study, the flow stress of the tube is determined by inverse engineering approach and bulge test that is widely used for formability test in the condition of bi-axial stress. And Hill's quadratic yield function and flow rule are used to consider the anisotropy of the tube in the roll forming process.

A study on the formability in warm hydroforming of Al 6061 seamless tube (온간액압성형공정에서 Al 6061 튜브의 소성변형특성에 관한 연구)

  • Yi, H.K.;Lee, Y.K.;Lee, J.H.;Sohn, S.M.;Moon, Y.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2006.05a
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    • pp.318-321
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    • 2006
  • In this strudy, the free-bulge test and FE analysis have been used to define the fracture criteria based on the cockroft and Latham's criterion in warm hydroforming of Al 6061 tube. Full annealing and T6 treatment for heat treatment of Al 6061 tube ware used in this study. As-extruded, full annealed and T6-treated Al 6061 seamless tubes were prepared. To evaluate the hydroformability, uni-axial tensile test and bulge test were performed between room temperature and $200^{\circ}C$. And measured flow stress was used to simulate the warm hydroforming. A commercial FEM code, DEFORM-$2D^{TM}$, was used to calculate the damage value. A forming limit based ductile fracture criteria has been proposed by the results of experimental and FE analysis. The calculated values for fracture criteria will be efficient to predict the forming limit in hydroforming for real complex shaped part.

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The effect of strain rate on the instability of sheet metal (변형율속도가 판재의 불안정에 미치는 영향)

  • 백남주;한규택
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.12 no.5
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    • pp.935-943
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    • 1988
  • The forming limit diagram is assessed as a means of estimating the forming characteristics of sheet metal and is usually determined experimentally. The strain rates used in the determination are likely to be low. However, often in practice, the strain rates are much higher, so if forming limit diagram is determined at low rates, it may not be appropriate. This paper reconsiders the forming limit diagram for mild steel and aluminum sheet up to variation in strain rate from 10$^{-2}$ sec to 20/sec where its forming has been carried out under oil pressure using a hydraulic bulge test with circular and elliptical dies. To obtain higher strain rate, an impact bulge test had been employed with the same die sets as those used for a hydraulic bulge test. The results obtained are as follows: (1) As the strain rate increases, the fracture pressure increases and the polar height at fracture decreases. (2) Experiment has shown that, in the positive quadrant of the forming limit diagram, the diagram is lowered with increasing strain rate and the effect of strain rate changes according to strain paths and materials..

Distance measurements for double red clump in the Milky Way bulge using Gaia DR2

  • Lim, Dongwook;Hong, Seungsoo;Lee, Young-Wook
    • The Bulletin of The Korean Astronomical Society
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    • v.43 no.2
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    • pp.39.3-40
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    • 2018
  • The presence of double red clump (RC) in the Milky Way bulge is widely accepted as evidence for a giant X-shaped structure originated from the bar instability. We suggested, however, a drastically different interpretation based on the multiple stellar populations phenomenon as is observed in globular clusters. Our discovery of a significant difference in CN-band between two RCs strengthens our scenario. On the other hand, recent Gaia survey provides trigonometric parallax distances for more than one billion stars in our Galaxy. These distance measurements would provide the important test as to the origin of the double RC in the Milky Way bulge. In this talk, we will present our preliminary results from Gaia DR2.

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Prediction for Forming Limit of Tube Warm Hydroforming Based on the Ductile Fracture Criteria (연성파괴 이론을 적용한 튜브 온간액압성형의 성형한계 예측)

  • Yi, H.K.;Moon, Y.H.;Lee, J.H.;Lee, Y.S.
    • Transactions of Materials Processing
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    • v.16 no.6
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    • pp.426-431
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    • 2007
  • Hydroformability and fracture criteria of FE analysis based on ductile fracture were investigated in warm hydroforming of A16061 tube. To evaluate the hydroformability, uni-axial tensile test and bulge test were performed at room temperature and $200^{\circ}C$. The measured flow stresses were used as input parameters for FE analysis. The damage values were calculated by FE analysis based on ductile fracture criteria at maximum radius of free bulged tubes. Damage values were compared of hexagonal shaped hydroformed parts. As a result, the formability by critical damage value for extruded tube is lower than that of full annealed tube up to 0.5.

Hydroforming Characteristics of Double Layered Tube (이중튜브의 액압 성형특성 연구)

  • Kwon, S.O.;Yi, H.K.;Chung, G.S.;Moon, Y.H.
    • Transactions of Materials Processing
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    • v.16 no.8
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    • pp.567-574
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    • 2007
  • Double layered tube is assembled with an inner tube and an outer tube, similar in material or not, contacting closely and deforming simultaneously when subjected to external force. For the manufacturing of double layered tube, the hydroforming assembly technology has several advantages. Therefore in this study, hydroforming characteristics of double layered tube was investigated. The free bulge test was performed to produce formability diagrams of double layered tubes at various forming pressure and feeding amounts. The hexagonal shape hydroforming test was also performed to estimate the dimensional accuracies of double layered tube through the corner filling ratio and the gap between inner and outer tube. Besides experimental analyses, the analytical model that can predict internal pressure for the hydroforming of double-layered tube was proposed and experimentally validated.