• Title/Summary/Keyword: broken rotor bars

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A Study on The Diagnosis of Broken Rotor Bars in Three Phase Squirrel-Case Induction Motor (3상 농형 유도전동기 회전자 바의 고장진단에 관한 연구)

  • Kim, K.W.;Kwon, J.L.;Lee, K.J.;Kim, W.G.
    • Proceedings of the KIEE Conference
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    • 2001.07b
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    • pp.635-637
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    • 2001
  • The faults of the squirrel cage induction motor is grew increasingly complex as the faults resulting in the shorting of a stator winding and the broken rotor bar or cracked rotor end ring, bearing faults, and so on. The users of electrical machines initially relied on simple protections such as over-current, over-voltage, earth-fault, etc. to ensure safe and reliable operation. but this method cause heavy financial losses and the threat of safety therefore it has now become very important to diagnose faults at there very inception. in this paper, we are going to discuss the detection method of broken rotor bar of squirrel cage induction motor by the motor current signal analysis(MCSA) and the opening terminal voltage signal analysis.

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The detection of Broken Rotor Bars in Squirrel Cage Induction Motors (농형 유도전동기의 회전자 도체 불량 검출 방법)

  • Im, Dal-Ho;Kim, Chang-Eob;Jung, Yong-Bae;Kwon, O-Mun;Park, Byung-Sup
    • Proceedings of the KIEE Conference
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    • 1995.07a
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    • pp.65-67
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    • 1995
  • The squirrel cage rotors for induction motors may have several faults such as broken bars, bad spots in end ring, abnormal skew caused by improper processing. These faults have bad effect on the performance of the induction motor. This paper proposes the detecting technique of these faults by analyzing the current of the detecting electric magnet, using 2-D finite element method taking account of the rotor movement.

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Robust Diagnosis Algorithm for Identifying Broken Rotor Bar Faults in Induction Motors

  • Hwang, Don-Ha;Youn, Young-Woo;Sun, Jong-Ho;Kim, Yong-Hwa
    • Journal of Electrical Engineering and Technology
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    • v.9 no.1
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    • pp.37-44
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    • 2014
  • This paper proposes a new diagnosis algorithm to detect broken rotor bars (BRBs) faults in induction motors. The proposed algorithm is composed of a frequency signal dimension order (FSDO) estimator and a fault decision module. The FSDO estimator finds a number of fault-related frequencies in the stator current signature. In the fault decision module, the fault diagnostic index from the FSDO estimator is used depending on the load conditions of the induction motors. Experimental results obtained in a 75 kW three-phase squirrel-cage induction motor show that the proposed diagnosis algorithm is capable of detecting BRB faults with an accuracy that is superior to a zoom multiple signal classification (ZMUSIC) and a zoom estimation of signal parameters via rotational invariance techniques (ZESPRIT).

The Analysis and Experimental Investigation of the Diagnosis of Rotor Faults for the Squirrel Cage Induction Motor (농형유도전동기의 회전자 불량진단에 관한 해석 및 실험적 고찰)

  • Kim, Chang-Eob;Chung, Gyo-Bum
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.21 no.3
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    • pp.27-34
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    • 2007
  • The rotor faults of induction motors may cause bad effects on the performance of the induction motor. This paper proposes the detecting technique of these faults by analyzing the waveform of the induced current and voltage of search coil using numerical analysis and the experiment. Several defective rotor bars are simulated to analyze the fault conditions-broken bars and high resistance of rotor bars. In order to prove the usefulness of the proposed method, we made an prototype experimental apparatus. The waveform of the induced voltages in search coil has the obvious characteristics and it is easy to differentiate the normal rotor from the abnormal one. The experimental results show that the proposed method is useful to detect the rotor fault conditions.

Intelligent Diagnosis of Broken Bars in Induction Motors Based on New Features in Vibration Spectrum

  • Sadoughi, Alireza;Ebrahimi, Mohammad;Moallem, Mehdi;Sadri, Saeid
    • Journal of Power Electronics
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    • v.8 no.3
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    • pp.228-238
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    • 2008
  • Many induction motor broken bar diagnosis methods are based on evaluating special components in machine signals spectrums. Current, power, flux, etc are among these signals. Frequencies related to a broken rotor fault are slip dependent, therefore, correct diagnosis of fault - especially when obtrusive frequency components are present - depends on accurate determination of motor velocity and slip. The traditional methods typically require several sensors that should be pre-installed in some cases. This paper presents a diagnosis method based on only a vibration sensor. Motor velocity oscillation due to a broken rotor causes frequency components at twice slip frequency difference around speed frequency in vibration spectrum. Speed frequency and its harmonics as well as twice supply frequency, can easily and accurately be found in a vibration spectrum, therefore th motor slip can be computed. Now components related to rotor fault can be found. It is shown that a trained neural network - as a substitute for an expert person - can easily categorize the existence and the severity of a fault according to the features extracted from the presented method. This method requires no information about th motor internal and has been able to diagnose correctly in all the laboratory tests.

A Study on The Broken Rotor Bars in Induction Motor and The Control Characteristics in Inverter

  • Kim K. W.;Lee K. J.;Kwon J. L.;Kim J. K.;Choi K. S.;Lee H. S.;Chang S. G.
    • Proceedings of the KIPE Conference
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    • 2001.10a
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    • pp.365-368
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    • 2001
  • The advantage of the squirrel cage induction motor is the brush less rotor. This advantage for operation and maintenance turns out to be a disadvantage for the detection of the cage rotor bar and endring defects, which means that the detection of cage faults is due to the measurement and analysis of only the stator input signals. The monitoring task in an inverter drive is complicated mainly because the voltage and current waveforms are nonsinusoidal and the high dv/dt values from fast switching inverterd distort the measurements. In this paper, we are going to discuss the detection method of broken rotor bar of the inverter fed squirrel cage induction motor by the motor current signature analysis(MCSA) and the opening terminal voltage signal analysis.

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A Study on Detection of Broken Rotor Bars in Induction Motors Using Current Signature Analysis (전류신호를 이용한 유도전동기의 회전자봉 결함검출에 관한 연구)

  • 신대철;정병훈
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.12 no.4
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    • pp.287-293
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    • 2002
  • The unexpected failure of the induction motor makes the downtime of production, and the cost of the process cessation enormous. To reduce the downtime and increase the reliability of the motor, the vibration measurements for the fault detection have been used previously. Recently motor current signature analysis(MCSA) has been adapted for the fault detection and diagnosis of the motors. MCSA provides a powerful analysis tool for detecting the presence of mechanical and electrical faults in both the motor and driven equipment. In this paper, the fault severity of the rotor bar has been derived in terms of the resistance change which is calculated from the equivalent circuit model. Results show that the fault of the rotor can be easily detected and the measured value of the resistance change is verified by the detected fault from on-site tests using MCSA for the induction motors in an iron foundry.

Rotor Failures Diagnosis of Squirrel Cage Induction Motors with Different Supplying Sources

  • Menacer, Arezki;Champenois, Gerard;Nait Said, Mohamed Said;Benakcha, Abdelhamid;Moreau, Sandrine;Hassaine, Said
    • Journal of Electrical Engineering and Technology
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    • v.4 no.2
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    • pp.219-228
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    • 2009
  • The growing application and the numerous qualities of induction motors (1M) in industrial processes that require high security and reliability levels has led to the development of multiple methods for early fault detection. However, various faults can occur, such as stator short-circuits and rotor failures. Traditionally the diagnosis machine is done through a sinusoidal power supply, in the present paper we study experimentally the effects of the rotor failures, such as broken rotor bars in function of the ac supplying, the load and show the impact of the converter from diagnosis of the machine. The technique diagnosis used is based on the spectral analysis of stator currents or stator voltages respectively according to the types of induction motor ac supplying. So, four different ac supplying are considered: ${\odot}$ the IM is directly by the balanced three-phase network voltage source, ${\odot}$ the IM is fed by a sinusoidal current source given the controlled by hysteresis, ${\odot}$ the IM is fed (in open loop) by a scalar control imposing through ratio V/f=constant, ${\odot}$ the IM is controlled through a vector control using space vector pulse width modulation (SVPWM) technique inverter with an outer speed loop.

Online Fault Diagnosis of Motor Using Electric Signatures (전기신호를 이용한 전동기 온라인 고장진단)

  • Kim, Lark-Kyo;Lim, Jung-Hwan
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.59 no.10
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    • pp.1882-1888
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    • 2010
  • It is widely known that ESA(Electric Signature Analysis) method is very useful one for fault diagnosis of an induction motor. Online fault diagnosis system of induction motors using LabVIEW is proposed to detect the fault of broken rotor bars and shorted turns in stator. This system is not model-based system of induction motor but LabVIEW-based fault diagnosis system using FFT spectrum of stator current in faulty motor without estimating of motor parameters. FFT of stator current in faulty induction motor is measured and compared with various reference fault data in data base to diagnose the fault. This paper is focused on to predict and diagnose of the health state of induction motors in steady state. Also, it can be given to motor operator and maintenance team in order to enhance an availability and maintainability of induction motors. Experimental results are demonstrated that the proposed system is very useful to diagnose the fault and to implement the predictive maintenance of induction motors.

A Study on the Fault Diagnosis of Rotor Bars in Squirrel Cage Induction Motors by Finite Element Method (유한요소법을 이용한 농형유도전동기의 회전자 불량 진단에 관한 연구)

  • 김창업;정용배
    • Journal of the Korean Magnetics Society
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    • v.6 no.5
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    • pp.287-293
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    • 1996
  • The squirrel cage rotors of induction motors may have several faults such as broken bars, bad spots in end ring and abnormal skew caused by improper processing. These faults may cause bad effects on the performance of the induction motor. This paper proposes the detecting technique of these faults by analyzing the induced current of the detecting electric magnet, using 2-D finite element method taking account of the rotor movement.

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