• Title/Summary/Keyword: brake dynamo

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Research on Development of Dynamo based Vehicle Brake force Inspection Equipment (다이나모 기반의 차량 제동력 검사장비 개발 연구)

  • Lim, Jinwoo;Lee, Kwang-Hee;Kim, John;Lee, Chul-Hee
    • Journal of Auto-vehicle Safety Association
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    • v.9 no.4
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    • pp.20-25
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    • 2017
  • Dynamo based vehicle inspection device is end of line device for automobile industry. The device is utilized as implementing vehicle functionality inspection such as brake force, cruise control, kick-down acceleration, CAN inspection. As dynamo based inspection device is broadly adopted in automobile industry, the dynamic study is required to verify the vehicle test equipment reliability. This research recommends appropriate dynamic brake force inspection procedure and theoretical background for developed equipment. Dynamic characteristic of brake force implementation to roller is simplified. With simplified characteristics, the indirect brake force measurement strategy is developed and adopted. Comparison of each brake force result, the appropriate brake force inspection criterion is given.

An Experimental Study on Brake Judder via the Frequency Analysis of the Brake System and Vehicle System of a Commercial Vehicle (상용차량의 브레이크 시스템과 차량 시스템 주파수 분석을 통한 브레이크 저더의 실험적 고찰)

  • Moon, ll-Dong;Kim, Jong-Dae;Oh, Chae-Youn
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.12
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    • pp.1131-1138
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    • 2007
  • This paper studies experimentally on the building-up process for the amplitude of a commercial truck vibration induced by brake judder. A front axle drum equipped with a drum brake system is utilized for this experiment. A brake dynamo test, a real vehicle ride test and a real vehicle braking test are performed for the analysis of brake judder. The brake dynamo test measures judder by applying brake chamber pressures of 1, 2 and 3 bar at initial brake pad temperatures of $100^{\circ}C$ and $150^{\circ}C$. In order to assess the vertical acceleration at the front axle, the real vehicle ride test on a straight test road with velocities of 20, 40, 60 and 80 km/h is performed. The real vehicle braking test is carried out at the deceleration rate of 0.2g from a velocity of 90km/h for evaluating the vertical, lateral and longitudinal accelerations both at the front axle and at the cab floor under the driver's seat. The magnitudes and frequencies of the measured peak accelerations from the brake dynamo test, the real vehicle ride test and the real vehicle braking test are comparatively analyzed. This paper shows that the vibration produced by brake judder is built up due to the brake system's peak acceleration frequency being close to the vehicle ride mode's frequency.

Development of the Virtual Test Technology for Evaluating Thermal Performance of Disc Brake (브레이크 열적 성능 평가를 위한 Virtual Test 기술의 개발)

  • Choi, Bong-Keun;Park, Jong-Hyun;Kim, Mi-Ro;Ahn, Byung-Jae
    • Transactions of the Korean Society of Automotive Engineers
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    • v.17 no.4
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    • pp.40-47
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    • 2009
  • There are many kinds of simplifications and limitations in evaluating thermal performance of disc brake using the analytic technologies which were established before. But now new virtual test technology with several advanced analytic techniques is developed to evaluate the thermal performance without any possibility of great errors that used to happen for the time-consuming analysis. As a result, it was estimated that the virtual test technology could afford to replace the physical dynamo test since the reliability of virtual test technology was reasonably verified with the existing data measured in dynamo test.

Dynamo Test Research for Performance Verification of CV-NCM Cast Iron Brake Disk (CV-NCM 주철재 제동디스크의 성능 검증을 위한 다이나모 시험연구)

  • Gil, Hyeong-Gyeun;Ko, Tae-Whan;Cho, Dong-Hyun;Han, Seong-Ho
    • Proceedings of the KSR Conference
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    • 2006.11b
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    • pp.274-280
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    • 2006
  • The study is to analyze dynamo test results for various commercial pads in order to verify the performance of brake disk with CV-NCM cast iron. The developed brake disk will apply to 200 km/h tilting trains that is being developed as one part of project for speed-up on Korean existing railroad. The test program is made out suitably for braking condition and performance of test equipment by referring UIC 541-3. Two kinds of resin pad and one kind of foreign sintered pad suitable for 200 km/h trains are used as various commercial pad for the dynamo test. The data aquisition for the maximum and smallest temperature, hot spot, etc. on disk and pad is performed by using the thermocouples and thermal imaging cameras. From this research, we obtained braking characteristics between CV-NCM cast iron disk and pad of various material and will be utilized usefully as basis data of performance optimization of developing sintered pad.

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Compatibility Evaluation between NCM-CV Cast Iron Brake Disk and Various Pads (NCM-CV 주철 제동디스크와 다양한 패드의 적합성 평가)

  • Gil, Hyeong-Gyeun;Ko, Tae-Whan;Cho, Dong-Hyun;Han, Seong-Ho;Seo, Sung-Il
    • Journal of the Korean Society for Railway
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    • v.10 no.3 s.40
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    • pp.251-256
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    • 2007
  • The research analyzed dynamo test results to evaluate compatibility between brake disk made of NCM-CV cast iron and various pads. The dynamo test was executed with one kind of resin pad and three kinds of sintered pads suitable for 200 km/h trains according to a program which refers to UIC 541-3. The thermocouples were established in specific location in order to measure the temperature of disk and pads. In addition, the thermal imaging camera was used for capturing the instantaneous thermal characteristic of disk. The research results may be utilized to use as basis data of pad development for NCM-CV brake disk hereafter.

Development of an Aircraft Hydraulic Brake Assembly with a Self-gap-adjuster (자동 간극 조절기를 갖는 항공기용 유압식 브레이크 조립체 개발)

  • Yi, Miseon;Song, Won-Jong;Kwon, Jun-Yong
    • Journal of the Korea Institute of Military Science and Technology
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    • v.23 no.5
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    • pp.444-451
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    • 2020
  • This study was conducted to develop the hydraulic brake assembly for MUAV(Medium-altitude Unmanned Aerial Vehicle). The brake assembly has the self-gap adjuster which performs to maintain a constant gap between the piston and the disk, even if the friction pad wore down. The function of adjuster helps to keep the brake-reaction speed constant and prevent the unnecessary abrasion of the wear pad during the life of the brake assembly. The development of the aircraft hydraulic brake assembly with the self-gap-adjuster in this paper is the first ever in South Korea. The concept of the mechanism was defined and the formula which is necessary to calculate the friction force was set up in the paper. The tester was invented for the functional test and the proper operation of the self-gap-adjuster was confirmed through the test. Dynamo tests and flight tests were also carried out to verify the braking performance of the brake assembly.

Experimental Research on Braking Characteristics of Aircraft ABS Brake System with Ground Conditions (항공기용 ABS 제동시스템의 노면 조건별 제동특성에 관한 시험적 연구)

  • Yi, Mi-Seon
    • Journal of the Korean Society for Aviation and Aeronautics
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    • v.25 no.2
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    • pp.18-24
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    • 2017
  • Results of the experimental research are described in this thesis, which are about braking characteristics of aircraft ABS brake system with different ground conditions. Dynamo-tests were conducted with the state of the application aircraft condition and with two different ground conditions. The Braking characteristics on each ground condition were drawn from the results of occurrence of skid, braking distance and deceleration. The braking performance of the application aircraft could be anticipated and the efficient range of braking operation could be set with those results.

A study on the development of a Fe-based organic Drake lining with sponge structure for rolling stock of 150km/h train (150km/h급 비석면 스폰지형 철계 브레이크 라이닝 개발 연구)

  • 최경진;이동형;고광범;권영필
    • Proceedings of the KSR Conference
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    • 2000.11a
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    • pp.219-225
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    • 2000
  • This study is to develop a Fe-based disc brake lining with sponge structure for rolling stock of 150km/h train and to concept design with 3 groove type for brake disc reducing hot hair-crack and certainly friction coefficient. The developing brake lining would be to presumption of saving 300 million won during one year

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A Study on the Friction Characteristics of Automotive Composites Brake Pads Using Taguchi Method (다구치 방법을 이용한 복합재료 자동차용 마찰재의 마찰특성에 관한 연구)

  • 이정주;김윤해
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2000.11a
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    • pp.141-146
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    • 2000
  • It has many variables and factors to design the friction materials for automotive brake pads. In this study, the friction and wear characteristics of automotive blake pads have been studied using 1:l full size dynamo meter. Using conventional manners, it takes a great of time and efforts to know that it affects the each raw materials for friction characteristics. For the purpose of examining the effect of each major raw materials, we used the more convenient Taguchi L9 ($3^4$) orthogonal matrix and 1/5 scale dynamo machine for evaluation of the friction characteristics of composite brake pads.

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Experimental Research on Finding Best Slip Ratio for ABS Control of Aircraft Brake System (항공기용 제동장치의 ABS 제어를 위한 최적 슬립율 결정에 관한 시험적 연구)

  • Yi, Miseon;Song, Wonjong;Choi, Jong Yoon
    • Journal of the Korea Institute of Military Science and Technology
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    • v.20 no.5
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    • pp.597-607
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    • 2017
  • The general control method for Anti-lock Brake System(ABS) is that the wheel slip ratio is observed and the braking force is controlled in real time in order to keep the wheel slip ratio under the value of the best slip ratio. When a wheel runs on the state of the best slip ratio, the ground friction of the wheel approaches the highest value. The value of best slip ratio, theoretically, is known as the value between 10 and 20 % and it is dependant on the ground condition such as dry, wet and ice. It is an important parameter for the braking performance and affects the braking stability and efficiency. In this thesis, an experimental method is suggested, which is a reliable way to decide the best slip ratio through dynamo tests simulating aircraft taxiing conditions. The obtained best slip ratio is proved its validity by results of aircraft taxiing tests.