• 제목/요약/키워드: boundary wear

검색결과 130건 처리시간 0.022초

경계윤활 상태에서의 금속재료의 마찰 및 마멸 특성 (Characteristics of friction and wear of the metals in boundary lubrication)

  • 류종관;김대은
    • 한국윤활학회:학술대회논문집
    • /
    • 한국윤활학회 1998년도 제27회 춘계학술대회
    • /
    • pp.256-262
    • /
    • 1998
  • Many lubricated systems experience boundary, lubrication condition during operation. However, the friction and wear characteristics of boundary lubrication are not clearly understood. In this work the factors which affect the friction and wear between boundary lubricated metallic surfaces are investigated. Experiments were performed on atuminium, copper, and SM45C with bearing ball using a pin-on disk type tester. The experimental conditions were determined by Taguchi experimental method. From the experimental results, the major factors that influence the friction and wear characteristics of boundary lubrication could be identified.

  • PDF

질화규소의 입계상에 존재하는 불순물이 마모에 미치는 영향 (Effect of Impurities in Grain Boundary Phases on Wear Behavior of $Si_3N_4$)

  • 오윤석;임대순;이경호
    • 한국세라믹학회지
    • /
    • 제33권3호
    • /
    • pp.277-284
    • /
    • 1996
  • The water test results indicated that the impurities had detrimetal effect on the wear resistance of silicon nitride and the effects were getting severe as the temperature increased. Especially when Ca existed as an impurity the detrimental effects was the most severe. These results were resulted from the fact that impurities lowered the mechanical properties of the grain boundary phase of silicon nitride. The wear test results of glass/glass-ceramic specimens having a similar composition to the grain boundary phase of silicon nitride revea-led that the specimen containing CaO showed the lowest wear resistance. The existence of Fe and Ca at the grain boundary phase assisted forming a grain boundary phase with relatively low refractoriness. Therefore at a given wear condition the removal of deformed layer would be easier. The results showed that the glass phases could be modified by heat-treatment and this modification improved tribological characteristics of the silicon nitride.

  • PDF

마멸입자 형상분석을 위한 프랙탈 파라미터의 적용 (Application of Fractal Parameter for Morphological Analysis of Wear Particle)

  • 조연상;류미라;김동호;박흥식
    • Tribology and Lubricants
    • /
    • 제18권2호
    • /
    • pp.147-152
    • /
    • 2002
  • The morphological analysis of wear particle is a very effective means fur machine condition monitoring and fault diagnosis. In order to describe morphology of various wear particle, the wear test was carried out under friction experimental conditions. And fractal descriptors was applied to boundary and surface of wear particle with image processing. These descriptors to analyze shape and surface of wear particle are shape fractal dimension and surface fractal dimension. The boundary fractal dimension can be derived from the boundary profile and surface fractal dimension can be determined by sum of intensity difference of surface pixel. The morphology of wear particles can be effectively obtained by two fractal parameter.

차원해석에 의한 기계습동재료의 마멸분 형상특징 분석 (Morphological. Analysis of Wear Particles by Fractal Dimension)

  • 원두원;전성재;조연상;김동호;박흥식
    • 한국윤활학회:학술대회논문집
    • /
    • 한국윤활학회 2001년도 제34회 추계학술대회 개최
    • /
    • pp.53-58
    • /
    • 2001
  • Fractal dimension is the method to measure the roughness and the irregularity of something that cannot be defined obviously by Euclidean dimension. And the analysis method of this dimension don't need perfect, accurate boundary and color like analysis lot diameter, perimeter, aspect or reflectivity of wear particles or surface. If we arranged the morphological characteristic of various wear particle by using the characteristic of fractal dimension, it might be very efficient to the diagnosis of driving condition. In order to describe morphology of various wear particle, the wear test was carried out under friction experimental conditions. And fractal descriptors was applied to boundary and surface of wear particle with image processing system. These descriptors to analyze shape and surface wear particle are boundary fractal dimension and surface fractal dimension.

  • PDF

경계윤활 상태에서의 금속재료 마찰 및 마멸에 영향을 미치는 주요인자 (Major Factors that Affect Friction and Wear of Metals in Boundary Lubrication)

  • 류종관;이홍철;김대은
    • Tribology and Lubricants
    • /
    • 제15권2호
    • /
    • pp.171-177
    • /
    • 1999
  • Many lubricated systems experience boundary lubrication condition during operation. However, the friction and wear characteristics of boundary lubrication are not clearly understood. In this work the factors which affect the friction and wear between boundary lubricated metallic surfaces are investigated. Experiments were performed using a pin-on-disk type tester with pure aluminum, pure copper, and SM45C steel as the disk material and steel, stainless steel and bearing ball as the ball. The experimental conditions were determined according to the Taguchi experimental method. From the experimental results, the major factors that influence the friction and wear characteristics of boundary lubrication could be identified.

경계윤활에서의 주요 Tribological 인자의 특성 (Characteristics of the major tribological parameters in boundary lubrication)

  • 류종관;김대은
    • 한국윤활학회:학술대회논문집
    • /
    • 한국윤활학회 1998년도 제28회 추계학술대회
    • /
    • pp.82-90
    • /
    • 1998
  • Machines that normally operate under fluid film lubricated condition also experience surface damage. This is largely due to the failure of the lubricant film which leads to boundary lubrication. Thus, it is important to have a good understanding of boundary lubrication behavior. In this paper the major tribological parameters that influence the boundary lubrication properties are evaluated. It is shown that disk roughness, hardness and normal load affect the friction and wear of metals in boundary lubrication. Also, the mechanism of surface damage is attributed to abrasion and wear particle interaction.

  • PDF

경계윤활에서 기계 부품 소재의 트라이볼로지적 특성에 관한 연구 (Study on Tribological Characteristics of Machine Component in Boundary Lubrication)

  • 김명구;서국진;남자현;김대은
    • Tribology and Lubricants
    • /
    • 제35권6호
    • /
    • pp.356-361
    • /
    • 2019
  • The friction and wear between machine components directly influence the energy loss and failure in various machines. Therefore, there is always a demand for finding methods to reduce friction and wear. Of the possible methods, lubrication is a widely used method for reducing friction and wear. In the case of lubrication, it is important to analyze the tribological behavior in the boundary lubrication because most of friction and wear occurs in the boundary lubrication regime. Cast iron has been regarded as a good material for industrial applications due to the excellent mechanical properties and high productivity. Especially, nodular cast iron is a material that shows better mechanical properties and wear-resistance compared with cast iron due to inclusion of spheroidal graphite. In this work, we investigated the tribological characteristics of nodular cast iron with respect to different counter parts in boundary lubrication regime. Sliding tests were conducted with SUJ2, ZrO2, Si3N4 balls as counter parts using a pin-on-disk type tribotester. The results showed different friction and wear behaviors with different counter parts. The case of ZrO2 showed the lowest wear rate in specimen and no significant ball wear. In case of SUJ2, it showed similar wear rate with ZrO2 case in specimen and the highest friction coefficient. The case of Si3N4 showed the lowest friction coefficient, 33% lower than the case of SUJ2. It showed 16.9 times larger wear rate in specimen and 43% larger wear rate in ball compared to that of the SUJ2 case.

THE CHARACTERISTICS OF FRETTING WEAR

  • Iwabuchi, Akira
    • 한국윤활학회:학술대회논문집
    • /
    • 한국윤활학회 1996년도 제23회 학술대회
    • /
    • pp.1-3
    • /
    • 1996
  • The characteristics of fretting wear are reviewed. Fretting damage depends on slip amplitude and classified into three groups: (1) an annular damage according to Mindlin's analysis at microslip region, (2) strong adhesive deformation without loose wear particles at the intermediate region, and (3) formation of fine oxide particles at the gross slip region. The critical slip amplitude of fretting is the boundary between (2) and (3). The boundary slip amplitude depends on normal load. The wear rate increases and saturates with increasing slip amplitude. But it is constant by considering the critical amplitude. The role of oxide particles are discussed. Three different actions are noted: accelerating wear, preventing wear and insignificant effect. The oxide shows two opposing effect depends on normal load and slip amplitude. This is related to the removal rate from the interface (abrasive action) and compaction rate at the interface to form a protective layer. The effect of oxidation is significant to determine the wear and friction. The diffusion of oxygen is restricted at the small amplitude. As a result, crack formation at the boundary is a predominant damage, related to fretting fatigue damage.

  • PDF

Effects of Microstructure on the Fretting Wear of Inconel 690 Steam Generator Tube

  • Hong, Jin-Ki;Kim, In-Sup;Park, Chi-Yong;Kim, Jin-Weon
    • Nuclear Engineering and Technology
    • /
    • 제34권2호
    • /
    • pp.132-141
    • /
    • 2002
  • The effects of microstructure on fretting wear were investigated in Inconel 690 tube. The microstructure observation indicated that the solution annealing temperature and time affected the grain size of the Inconel 690 tubes. The carbide morphology, along grain boundaries, was mainly affected by thermal treatment time and temperature. The wear test results showed that specimens with larger grain size and with coarse carbides along grain boundaries had better wear resistance. Cracks were found in specimens with carbides along the grain boundary, while few cracks were found in carbide free specimens. It seemed that the carbides on grain boundary assisted crack formation and propagation in carbide containing specimens. On the other hand, the micro-hardness of specimen did not have a major role in fretting wear. It could be inferred from the SEM images of worn surfaces that the main wear mechanism of carbide containing specimen was delamination, while that of carbide free specimen was abrasion.

Microstructural Wear Mechanism of $Al_2O_3-5$ vol% SiC nanocomposite and $Si_3N_4$Ceramics

  • Riu, Doh-Hyung;Kim, Yoon-Ho;Lee, Soo-Wohn;Koichi Niihara
    • 한국분말재료학회지
    • /
    • 제8권3호
    • /
    • pp.179-185
    • /
    • 2001
  • Through the observation of wear scar of two ceramic materials, microstructural wear mechanisms was investigated. As for the $Al_2O_3$-5 vol% SiC nanocomposite, the grain boundary fracture was suppressed by the presence of SiC nano-particles. The intragranular SiC particles have inhibited the extension of plastic deformation through the whole grain. Part of plastic deformation was accommodated around SiC particles, which made a cavity at the interface between SiC and matrix alumina. On the other hand, gas-pressure sintered silicon nitride showed extensive grain boundary fracture due to the thermal fatigue. The lamination of wear scar was initiated by the dissolution of grain boundary phase. These two extreme cases showed the importance of microstructures in wear behavior.

  • PDF