• Title/Summary/Keyword: bolted joint

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Static and Fatigue Fracture Assessment of Hybrid Composite Joint for the Tilting Car Body (틸팅차량용 차체의 Hybrid 복합재 접합체결부의 정적 및 피로 파괴 평가)

  • Jung, Dal-Woo;Kim, Jung-Seok;Seo, Sueng-Il;Jo, Se-Hyun;Choi, Nak-Sam
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.2 s.257
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    • pp.166-173
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    • 2007
  • Fatigue fracture behavior of a hybrid bolted joint was evaluated in comparison to the case of static fracture. Two kinds of specimens were fabricated for the mechanical tests; a hybrid bolted joint specimen for the shear test and a hybrid joint part specimen applied in the real tilting car body for the bending test. Characteristic fracture behaviors of those specimens under cyclic toads were obviously different from the case under static loads. For the hybrid bolted joint specimen, static shear loading caused the fracture of the bolt body itself in a pure shear mode, whereas cyclic shear loading brought about the fracture at the site of local tensile stress concentration. For the hybrid joint part specimen, static bend loading caused the shear deformation and fracture in the honeycomb core region, while cyclic bend loading did the delamination along the interface between composite skin and honeycomb core layers as well as the fracture of welded joint part. Experimental results obtained by static and fatigue tests were reflected in modifications of design parameters of the hybrid joint structure in the real tilting car body.

Study on seismic behavior of fabricated beam-column bolted joint

  • Zhang, Yu;Ding, Kewei
    • Structural Engineering and Mechanics
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    • v.82 no.6
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    • pp.801-812
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    • 2022
  • To better promote the development of fabricated buildings, this paper studies the seismic behavior of precast concrete beam-column bolted joint under vertical low cyclic loading. The experimental results show that cracks appear in the beam-column joint core area. Meanwhile, the concrete and the grade 5.6 bolts are damaged and deformed, respectively. Specifically, the overall structure of the beam-column joint remains intact, and the bolts have good energy dissipation capacity. Based on the experimental study, a new method of beam-column bolted connection is proposed in simulation analysis. The simulation results show that the bolts deform in the core area of the new beam-column joint, which enhances the concrete shear capacity legitimately and protects the T-end of the beam against shear failure. To summarize, both the experimental joint and the simulated joint prolong the service life by replacing the bolts under the seismic loading. The research results provide a reference for applications of the fabricated beam-column joint.

Non-uniform virtual material modeling on contact interface of assembly structure with bolted joints

  • Cao, Jianbin;Zhang, Zhousuo;Yang, Wenzhan;Guo, Yanfei
    • Structural Engineering and Mechanics
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    • v.72 no.5
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    • pp.557-568
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    • 2019
  • Accurate modeling of contact interface in bolted joints is crucial in predicting the dynamic behavior for bolted assemblies under external load. This paper presents a contact pressure distribution based non-uniform virtual material method to describe the joint interface of assembly structure, which is connected by sparsely distributed multi-bolts. Firstly, the contact pressure distribution of bolted joints is obtained by the nonlinear static analysis in the finite element software ANSYS. The contact surface around bolt hole is divided into several sub-layers, and contact pressure in each sub-layer is thought to be evenly. Then, considering multi-asperity contact at the micro perspective, the relationship between contact pressure and interfacial virtual material parameters for each sub-layer is established by using the fractal contact theory. Finally, an experimental platform for the dynamic characteristics testing of a beam lap structure with double-bolted joint is constructed to validate the efficiency of proposed method. It is found that the theoretical results are in good agreement with experimental results by impact response in both time- and frequency-domain, and the relative errors of the first four natural frequencies are less than 1%. Furthermore, the presented model is used to examine the effect of rough contact surface on dynamic characteristics of bolted joint.

A Study on Crack Formation in the K11 Objective Individual Combat Weapon Fire Control System using Analysis of Variance (분산분석을 활용한 K11 복합형소총 사격통제장치 균열발생 원인 연구)

  • Shin, Sang-Sik;Kim, Byeong Kyu;Sim, Chul Bo
    • Journal of Korean Society for Quality Management
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    • v.43 no.3
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    • pp.289-298
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    • 2015
  • Purpose: This study examined the problem of crack formation in the fire control system(FCS) of the K11 objective individual combat weapon(OCIW), using design of experiment analysis. Three hypothesis were considered. The first hypothesis is that bolted joint has an effect on impulse caused by firing the weapon and the second hypothesis is that a short time interval of shooting has an effect on impulse and lastly, the third hypothesis is that a positive correlation has between the bolted joint of the FCS and the impulse. Methods: The relationship between the bolted joint and the impulse cause by firing the weapon were examined experimentally. The first and second hypothesis was tested using correlation analysis and the t-test. Results: Using ANOVA, the first null hypothesis was rejected and the alternative hypothesis was accepted. ANONA confirmed the second null hypothesis. Correlation analysis dismissed the last null hypothesis. A positive correlation between the bolted joint and the impulse caused by shooting the weapon was verified. Conclusion: The bolted joint of the K11 FCS and the barrel of the K11 affect the impulse caused by firing the weapon. A positive correlation was established between the bolted joint of the FCS and the impulse on firing the K11 OICW.

The Friction Properties on the Loosening of Bolted Joints (I: Thread Friction Experiments) (볼트 결합부 풀림에 관한 마찰 특성 (제 I 보 : 나사 마찰 실험))

  • ;;Yanyao Jiang;Ming Zhang
    • Journal of the Korean Society of Safety
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    • v.18 no.2
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    • pp.1-5
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    • 2003
  • By using an approach developed to determine the torque-tension relationship for bolted joints, frictional properties of several typical bolted joints were studied experimentally. The specific property by bolted joints certify that the most significant influence of materials and bearing surface condition. Experiments on thread friction shows that prevailing torque nuts with distorted threads provide benefit for preventing self-loosening of the nut. Repeated tightening-loosening generally increases frictions in a bolted joint. It was noted that the data scatter of the experimental results of frictions in a belted joint may overshadow the influence of size. speed, and contact positions. The results from the experimental investigation will help to better design bolted joints.

Dynamic Parameter Analysis of Bolted Joint (볼트 결합부의 동적 파라미터 해석)

  • 백성남;지태한;박영필
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1994.10a
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    • pp.244-249
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    • 1994
  • The dynamic characteristics of mechanical structure are strongly affected by the properties of joint parameters. In this study, the test structures are constructed with two beam structures which are clamped by bolts, and a bolted joint which is modelled as a lumped stiffness element. To identify the dynamic joint parameters with variance of clamping torque of bolts, the sensitivity analysis and the mode energy analysis methods are investigated experimentally. As a result of these two methods, stiffnesses of bolted joint are experimentally found to increase as the clamping torque increases. These stiffnesses identified from the sensitivity analysis and the mode energy analysis method have some difference.

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FEM Analysis of the Spline Joint with Bolt Pre-load (스플라인결합 조인트의 볼트 예하중에 대한 유한요소 해석)

  • Tak, Seung-Min;Kang, Min-Kyu;Park, Dong-Jin;Lee, Seok-Soon
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.11
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    • pp.1316-1322
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    • 2011
  • Most of the mechanical structures use bolting or spot welding for the whole structure. In recent years, bolting & rivets are used rather than the welding due to reassembly and repair. Analysis of bolted joints is so complicate that many conditions must be considered such as pre-load and contact, etc.. Bolted joint analysis is done by theoretical, experimental & numerical methods. However, numerical analysis in the bolted joint is used because the contact and stress in the joints are changed due to the pre-load. In this study, we analysis the slip and the deformation of the contact area in the joint depending on the pre-load and find the optimized bolting condition.

Stress Analysis of Large Commercial Vehicle Frames with Bolted Joints (볼트 체결된 대형 상용차 프레임의 응력해석)

  • Yong-Kuk Park;Jin-Gon Kim
    • Journal of Advanced Marine Engineering and Technology
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    • v.28 no.4
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    • pp.577-586
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    • 2004
  • Structural failures, such as crack initiation, often arise near the bolted parts of the side member and trunnion bracket in some commercial vehicles. The purpose of this paper is: 1) establishment of a simple and practical bolted joint modelling technique and 2) determination of the key design variables for design improvement based on numerical experiments. Once the bolted joint modelling technique is established through experimental verification, the key design variables must be identified in order to alleviate the level of the stress concentration near the problem region. Numerical results indicate that the torsional rigidity of the frame cross-section should be increased to reduce the level of the maximum stress at the actual crack initiation location.

Modelling of flange-stud-slab interactions and numerical study on bottom-flange-bolted composite-beam connections

  • Xiaoxiang Wang;Yujie Yu;Lizhong Jiang;Zhiwu Yu
    • Steel and Composite Structures
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    • v.47 no.2
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    • pp.203-216
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    • 2023
  • The composite beam connections often encountered fracture failure in the welded bottom flange joint, and a bottom flange bolted connection has been proposed to increase the deformation ability of the bottom flange joint. The seismic performance of the bottom flange bolted composite beam connection was suffered from both the composite action of concrete slab and the asymmetric load transfer mechanisms between top and bottom beam flange joints. Thus, this paper presents a comprehensive numerical study on the working mechanism of the bottom flange bolted composite beam connections. Three available modelling methods and a new modelling method on the flange-stud-slab interactions were compared. The efficient numerical modeling method was selected and then applied to the parametric study. The influence of the composite slab, the bottom flange bolts, the shear composite ratio and the web hole shape on the seismic performance of the bottom flange bolted composite beam connections were investigated. A hogging strength calculation method was then proposed based on numerical results.

Intelligent bolt-jointed system integrating piezoelectric sensors with shape memory alloys

  • Park, Jong Keun;Park, Seunghee
    • Smart Structures and Systems
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    • v.17 no.1
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    • pp.135-147
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    • 2016
  • This paper describes a smart structural system, which uses smart materials for real-time monitoring and active control of bolted-joints in steel structures. The goal of this research is to reduce the possibility of failure and the cost of maintenance of steel structures such as bridges, electricity pylons, steel lattice towers and so on. The concept of the smart structural system combines impedance based health monitoring techniques with a shape memory alloy (SMA) washer to restore the tension of the loosened bolt. The impedance-based structural health monitoring (SHM) techniques were used to detect loosened bolts in bolted-joints. By comparing electrical impedance signatures measured from a potentially damage structure with baseline data obtained from the pristine structure, the bolt loosening damage could be detected. An outlier analysis, using generalized extreme value (GEV) distribution, providing optimal decision boundaries, has been carried out for more systematic damage detection. Once the loosening damage was detected in the bolted joint, the external heater, which was bonded to the SMA washer, actuated the washer. Then, the heated SMA washer expanded axially and adjusted the bolt tension to restore the lost torque. Additionally, temperature variation due to the heater was compensated by applying the effective frequency shift (EFS) algorithm to improve the performance of the diagnostic results. An experimental study was conducted by integrating the piezoelectric material based structural health monitoring and the SMA-based active control function on a bolted joint, after which the performance of the smart 'self-monitoring and self-healing bolted joint system' was demonstrated.