• Title/Summary/Keyword: boiler safety

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A Study on the Standard for Installation of Carbon Monoxide Detector in a Building (건축물내 일산화탄소 경보기 설치기준에 관한 연구)

  • Kang, Seung-Kyu;Choi, Kyung-Suhk
    • Journal of the Korean Institute of Gas
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    • v.12 no.4
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    • pp.1-7
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    • 2008
  • In the last five years, 36 people died and 79 were wounded because of carbon monoxide poisoning accident. A CO poisoning accident is higher than any other gas accident in the rate of deaths/incidents. Most of these CO poisoning accidents were caused by defective exhaust tube in the old gas boiler and multi-use facility. In this study, the spread mechanism of CO gas released from leakage hole of exhaust tube was analyzed by concentration measuring test. A CO gas leaked form exhaust tube in a building was the highest concentrated near the ceiling. CO alarm sets installation test confirmed that the alarm sets near the ceiling operated first, and the bottom and middle sets operated after $30{\sim}40$ minutes. Through these experiments, the reasonable installation location of CO alarm was made certain and suggested.

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Fault Detection of the Control System Based on Multiprocessors (다중 프로세서를 이용한 제어 시스템에서의 자체고장탐지)

  • ;;;;Zeung Nam Bien
    • Journal of the Korean Institute of Telematics and Electronics
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    • v.25 no.8
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    • pp.906-915
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    • 1988
  • The reliability enhancement is the critical issue in many computer applications, particulary in process control system. In this paper we describe how to achieve the reliability improvement in control system which is based on multiprocessors. The proposed method is accomplished by using the techniques of fault detection which composed by internal and external fault detections, fault isolation for removing the fault propagation, safety action for driving safe input, and fault diagnosis. This approach is experimented and asopted in boiler backup control system constructed by VMEbus system, CPU boards, graphic system, and other interface boards with UNIX operating system.

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A Study on the Design Optimization of Vibrarion Characteristics for Stiffened Cylindrical Shells (원주방향 보강재와 직교방향 보강재의 형상에 따른 원통형 쉘에 대한 진동의 최적화에 관한 연구)

  • Chang, Jin-Geon;Lee, Young-Shin;Kim, Young-Wan
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.631-636
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    • 2008
  • The cylindrical shells are mainly used in the nuclear energy structure, pressure vessel, boiler and so on. When designing of shell structures, predicting the structure change under variety boundary conditions are necessary for estimating the safety. Design variables for the design engineer include multiple material systems and boundary conditions, in addition to overall structural design parameters. Since the vibration of stiffened cylindrical shell is an important consideration for structures design, the reliable prediction method and design methodology should be required. In this study, the optimum design of stiffened cylindrical shell for maximum natural frequency was studied by analytic and numerical method.

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A Study on Ash Fusibility Temperature of Domestic Thermal Coal Implementing Thermo-Mechanical Analysis (TMA를 이용한 국내 발전용 탄의 용융점 변화에 대한 연구)

  • Lee, Soon-Ho;Lim, Ho;Kim, Sang Do;Jeon, Chung-Hwan
    • Korean Chemical Engineering Research
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    • v.52 no.2
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    • pp.233-239
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    • 2014
  • The slagging which generated from ash deposition on furnace wall and tube in boiler reduces the heat transfer efficiency and damages to safety of boiler. The slag flow behavior in boiler is affected by melting temperature which is related to ash compositions. In this study, the behavior of slag is researched by using ash fusibility test, called TMA (Thermo-Mechanical Analysis). The technique measures the percentage shrinkage as the function of temperature, T25%, T50%, T75%, T90%. These temperatures indicate different stages of melting. Then, the effect of ash chemical compositions measured from XRF (X-ray Fluorescence Spectrometer) to ash fusion temperatures is discussed. Among the chemical compositions, refractory and fluxing influence on ash fusibility is described. High levels of refractory component and limited amount of fluxing components ($Fe_2O_3$, $K_2O$, CaO) increase overall melting temperatures. High $SiO_2/Al_2O_3$ ratio decrease high melting temperatures (T75%, T90%). Meanwhile, the presence of reasonable levels of fluxing components reduces overall melting temperature. A presence of fluxing component such as $K_2O$ and CaO is found to decrease the T25% values significantly. From this research, it is possible to make a reasonable explanation and prediction of ash fusion characteristic from analysis of TMA results and ash chemical compositions.

An Analysis on the Temperature Safety of a Boiler Desuperheater (보일러 과열증기 냉각기의 온도 안전성에 관한 연구)

  • Ha, Ji-Soo;Kim, Tae-Kwon;Chang, Hyuk-Sang
    • Journal of the Korean Institute of Gas
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    • v.16 no.2
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    • pp.9-13
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    • 2012
  • The present study has been carried out to diagnose the temperature safety of a boiler desuperheater which decreases abnormally higher temperature of superheated steam in a reheater of a power plant. The liquid water in the desuperheater stays in a closed space. It becomes heated by the high temperature superheated steam and boiling could occur. Boiling might increase internal pressure and it could destroy the desuperheater if the internal pressure exceeds the allowable pressure of the desuperheater. The present study modeled reasonably the desuperheater and four cases of heat transfer analysis are executed with the consideration of insulator and natural convective fluid flow of the inside cooling water. For the case excluded the natural convective fluid flow, the temperature exceeds the allowable temperature and pressure. On the other hand, for the real case included natural convective fluid flow and insulator, the active heat transfer from higher temperature region to lower temperature region occurs and it makes the temperature in the cooling water below the allowable temperature and pressure. From this fact, it could be thought that the desuperheater in the reheater is safe from destroy or back flow.

A Study on Characteristics of Exhaust Gas Emissions of Water-Bunker Oil Mixed by Homogenizer (균질기에 의해 혼합된 물-벙커유의 배기가스 배출 특성에 관한 연구)

  • Choi, Jung-Sik;Han, Sang-Goo;Choi, Jae-Hyuk;Park, Sang-Kyun;Park, Ro-Seong;Kim, Dae-Hun
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.19 no.5
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    • pp.518-524
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    • 2013
  • In this study, we conducted a study on characteristics of exhaust gas emissions from boiler when water-bunker oil mixed by homogenizer was burned in boiler. The results showed that NOx concentration and CO concentration of the homogenized bunker oil was decreased by 19% and 54% compared to pure bunker oil pretreatment was not being performed. And, in the case of water-bunker A oil, the NOx concentration was decreased with increasing water mixing ratio in bunker A oil. In particular, the NOx concentration in exhaust gas of 20 %water-80 %bunker A oil decrease by 45 % compared with pure bunker-A. However, the CO concentration in exhaust gas of 20 %water-80 %bunker A oil shows irregular changes. This means that the mixing of water more than a certain amount can cause a decrease in combustion performance. From this result, it can be found that critical mixing ratio of water in bunker A oil for normal combustion is 15% in this study. Deposition amount of soot that is collected in the vicinity of the chimney was decreased with increasing water mixing ratio.

A Study on the Identification of Hazardous Factors and Prevention of Accident in Old Boilers (노후보일러 유해인자 발굴 및 사고예방에 관한 연구)

  • Sa, Min-Hyung;Woo, In-Sung
    • Journal of the Korean Institute of Gas
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    • v.23 no.4
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    • pp.1-9
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    • 2019
  • Large-scale industrial boilers operating at high temperature and high pressure, have a large amount of water, and a large amount of energy is released at the time of explosion. Currently, most industrial boilers use gas fuel such as LNG and LPG, etc. and fuel exists in the same space as equipment, so there is a high possibility of secondary damage such as fire or explosion in the event of a boiler accident. Both special care and management are required to operate the very dangerous equipment that causes casualty 2.51 per accident. For boilers of a certain size or more, the Korea Energy Agency conducts inspections in accordance with the Energy Usage Rationalization Act, KS, and public notice of the Ministry of Industry, Trade and Resources. In this research, based on the results of the inspection, the hazard factorss are configured, and a questionnaire is conducted to the inspector, the equipment manager, the maintenance person, and the person in charge of the manufacturer. We analyzed the results by using AHP (Analytic Hierarchy Process). As a result of analysis, generally recognized hazard factorss are not good management, measurement failure, specification failure, water leak, leak analysis, but connection, welding, scale, and corrosion, etc. are relatively less important. It is judged that the adverse factors that are recognized to be highly important among all groups and careers are already well managed, but less important and adverse factors should be well managed to ensure that the safe usage of the boiler.

Welding Fume and Metals Exposure Assessment among Construction Welders (건설현장 용접직종별 용접흄 및 금속류 노출 실태)

  • Park, Hyunhee;Park, Hae Dong;Jang, Jae-kil
    • Journal of Korean Society of Occupational and Environmental Hygiene
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    • v.26 no.2
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    • pp.147-158
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    • 2016
  • Objectives: The objective of this study was to evaluate the assessment of exposure to welding fume and heavy metals among construction welders. Methods: Activity-specific personal air samplings(n=206) were carried out at construction sites of three apartment, two office buildings, and two plant buildings using PVC(poly vinyl chloride) filters with personal air samplers. The concentration of fumes and heavy metals were evaluated for five different types of construction welding jobs: general building pipefitter, chemical plant pipefitter, boiler maker, ironworker, metal finishing welder. Results: The concentration of welding fumes was highest among general building pipefitters($4.753mg/m^3$) followed by ironworkers($3.765mg/m^3$), boilermakers($1.384mg/m^3$), metal finishing welders($0.783mg/m^3$), chemical pipefitters($0.710mg/m^3$). Among the different types of welding methods, the concentration of welding fumes was highest with the $CO_2$ welding method($2.08mg/m^3$) followed by SMAW(shield metal arc welding, $1.54mg/m^3$) and TIG(tungsten inert gas, $0.70mg/m^3$). Among the different types of workplace, the concentration of welding fumes was highest in underground workplaces($1.97mg/m^3$) followed by outdoor($0.93mg/m^3$) and indoor(wall opening as $0.87mg/m^3$). Specifically comparing the workplaces of general building welders, the concentration of welding fumes was highest in underground workplaces($7.75mg/m^3$) followed by indoor(wall opening as $2.15mg/m^3$). Conclusions: It was found that construction welders experience a risk of expose to welding hazards at a level exceeding the exposure limits. In particular, for high-risk welding jobs such as general building pipefitters and ironworkers, underground welding work and $CO_2$ welding operations require special occupational health management regarding the use of air supply and exhaust equipment and special safety and health education and fume mask are necessary. In addition, there is a need to establish construction work monitoring systems, health planning and management practices.

A Study on the Mixed Fuel Characterization (혼합연료의 특성에 관한 연구)

  • 한규일
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.26 no.3
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    • pp.288-294
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    • 1990
  • Two pure fuel oils(#1 oil, #6 oil), theree pure alcohols (methanol, ethanol, propanol) were tested for the fuel characteristics such as miscibility (that established which pure fuels and fuel mixtures could be fired in the boiler), flash point, viscosity. Specific target of the study besides the oil/alcohols or oil/alcohol mixture without any modification and with safety. #1 oil could be mixed without any problems at all concentrations with two of the alcohols; these were the ethanol and propanol. However, miscibility of #6 oil with any alcohols and #1 oil with methanol was not possible and very limited in this study. The measurements of flash point and viscosity for the mixtures were done for the comparisons with the pure fuels. There was a marked change of flame shape and flame luminosity as the alcohol content of the mixtures was increased. The mixture flame shortened and became non-luminous compared with a pure fuel oil flame.

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Development of the Jini Surrogate-based Broadband PLC Home Controller (Jini Surrogate에 기반한 광대역 PLC 홈 제어기 개발)

  • Kim Hee-Sun;Lee Chang-Goo
    • Journal of Institute of Control, Robotics and Systems
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    • v.12 no.1
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    • pp.1-8
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    • 2006
  • The home network system guarantees families a safe, economical, socially integrated and healthy life by using information appliances. And it provides a family with domestic safety, control of instruments, controllable energy and health monitoring by connecting to home appliances. This study designs the broadband PLC home controller using broadband PLC(Power Line Communication) technology which can save much cost at a network infrastructure by using the existing power line at home. The broadband PLC home controller consists of the broadband PLC module, the embedded main controller module and I/O module. The broadband PLC home controller can control various domestic appliances such as an auto door-lock, a boiler, an oven, etc., because it has various I/O specifications. In this study, selected home network middleware for the broadband PLC home controller is Jini surrogate using Jini technology designed by means of access to easily a home network system without a limitation of the devices. And a client application program is supported java servlet program to manage and monitor the broadband PLC home controller via web browser of a PC or a PDA, etc. Finally, for an application, we implemented and tested a home security system using one broadband PLC home controller.