• Title/Summary/Keyword: boiler safety

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Evaluation of Occupational Exposure to Noise and Heat stress in Coal-fired Power Plants (석탄화력발전소 작업자의 소음과 온열 스트레스에 대한 노출 평가)

  • Jiwoon Kwon;Kwang-Myong Jang;Sungho Kim;Se-Dong Kim;Miyeon Jang;Jiwon Ro;Seunghyun Park
    • Journal of Korean Society of Occupational and Environmental Hygiene
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    • v.33 no.4
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    • pp.464-470
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    • 2023
  • Objectives: This study evaluated occupational exposures to noise and heat stress during routine non-outage works in three coal-fired power plants in the Republic of Korea. Methods: The data were collected during the summer of 2020. Full shift noise exposure of 52 workers were measured using noise dosimeters. Heat stress of 16 worksites were measured for 70 minutes using wet-bulb globe temperature monitors. Results: The noise dosimetry results revealed time-weighted averages that ranged from 47.5 to 88.9 dBA. 2 out of 52 noise measurements exceeded 85 dBA. Based on the arithmetic mean, the coal service group showed the highest level at 80.2 dBA by job tasks. Noise exposures exceeding 85 dBA were measured in the coal service and plant operator group. Heat stress index measurements ranged from 20.3℃ to 37.2℃. 1 out of 9 indices measured in coal facilities and 4 out of 7 indices measured in boiler house exceeded 1 hour TWA during moderate work. Heat stress indices measured from boiler houses were significantly higher than those measured from coal equipment. Conclusions: The results show that overexposure to noise and heat stress may be encountered during routine non-outage work activities in coal-fired power plants. Appropriate actions should be taken to reduce future health outcome from occupational exposure to noise and heat stress in the industry.

Development of Integrated Model of Boiler and Its Supporting Steel Structure of Coal-Fired Power Plant for Finite Element Analysis (유한요소해석을 위한 석탄화력발전소의 보일러와 지지 철골의 통합모델 개발)

  • Lee, Boo-Youn
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.4
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    • pp.9-19
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    • 2020
  • An integrated finite element model composed of a boiler and its supporting steel structure for a 375-MW coal-fired power plant was developed. This study used the developed model for seismic analysis using SAP2000 software. For the complex superheaters, reheaters, economizers, and membrane walls of the boiler, which consisted of numerous tubes, a method of modeling them by the equivalent elements in the viewpoint of stiffness and/or inertia was proposed. In addition, a method of modeling for the connection between the boiler and steel structure was proposed. Many hangers that connect the boiler to the girders of a steel structure were transformed into equivalent hangers by decreasing the number. The displacements of the boiler stoppers on the buckstay and the posts of the steel structure were coupled by considering their interface condition. Static analysis under the self-loading condition for the developed integrated model was implemented, and the results of deformation indicated that the behavior of the steel members and the major components of the boiler were appropriate. In conclusion, the integrated model developed in this study can be used to evaluate the safety of the boiler and steel structure under seismic loads.

A Study on the Concentration of CO(Carbon Monoxide) by the Length of the Curved Exhaust Tube for Household Gas Boiler (가정용 가스보일러 곡관 배기통의 길이 변화에 따른 CO농도 고찰)

  • Leem, Sa-Hwan;Huh, Yong-Jeong;Ma, Sung-Jun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.8 no.5
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    • pp.1220-1226
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    • 2007
  • As the industry of 21C has been developed, the gas industry has grown and it has not only the convenience but also the riskiness fer using. Especially, the energy and environment problems have been getting serious after the modern industry revolution. Therefore, the demand of gas as an eco-friendly energy source is getting increased. With the demand of gas, the installation and use of gas boiler is also increased, so human life injury by the waste gas(CO) of boiler goes on increasing every year. Therefore, we want to find out the harm to human body through the study on the concentration of CO by the length of the curved exhaust tube of boiler. The allowable concentration of CO is 50ppm. The length of the one-meter-three-curved tube after three minutes is applicable to 50ppm of the threshold limit values of CO. Also, five meters exceed the threshold limit values of CO after five minutes. Strangely, the concentration of CO is under the threshold limit values from two to four meters.

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A Study on the Refining Performance Improvement of Marine Sludge Fuel Oil(I) (for the temperature and pressure effects in metal filtering element) (선박 슬러지유의 정유성능 향상에 관한 연구(I)(금속여과망의 유압력 및 유온의 영향에 대해서))

  • 한원희;하만식;이진열
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.9 no.1
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    • pp.89-94
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    • 2003
  • As ship's fuel oil recently becomes viscous and the amount of sludge increases, many researches and studies are underway to process the sludge onboard the ship and to recycle it as a fuel for ship's boiler. Of many researches, especially ultrasonic emulsifier to break the particle of sludge into fine pieces is recognized as a most possible recycling device. In this regards, the author investigates the property change of sludge's temperature and pressure at the early stage of the study of ultrasonic emulsifier. This study can be used as a useful dora to determine the proper temperature and pressure to inject the processed sludge in the boiler injector and the results can also be comparable dora with the experimental data by ultrasonic emulsifier. In addition, the results will be a fundamental data to study the filtering efficiency of the sludge particle broken by temperature and pressure. It is expected that this study ultimately play a role to prevent marine oil pollution as the sludge is recycled onboard the ship and used as a fuel for boiler.

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A study on the status of asbestos use on ships (선박에서의 석면 사용실태 연구)

  • Park, Seung-Hyun;Chung, Eun-Kyo;Kwon, Ji-Woon;Kim, Kab-Bae;Chung, Kwang-Jae;Yi, Gwang-Yong;Shin, Jung-Ah;Lee, In-Seop;Kang, Seong-Kyu
    • Journal of Korean Society of Occupational and Environmental Hygiene
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    • v.21 no.3
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    • pp.123-127
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    • 2011
  • Objectives: The purpose of this study was to investigate the status of asbestos-containing materials (ACMs) used on ships and to consider measures for preventing worker exposure to asbestos fibers. Methods: A total of 17 ships including 16 ships under repair and a ship under construction at shipyards in Korea were investigated. Bulk samples were collected from suspected ACMs on engine exhaust pipes, boiler steam pipes, generator exhaust pipes, and etc. in ships in order to identify the presence of ACMs. Types and contents of asbestos were determined using polarized light microscopy (PLM). Results: ACMs were found from 14 ships out of 17 ships investigated. Only chrysotile asbestos was found from all samples. ACMs were mainly found from samples collected at the exhaust pipes of the engine, generator and incinerator, and boiler steam pipes where exhaust gases or steam of high temperature pass through. In most cases, types of ACMs were asbestos-containing fabrics such as asbestos tape. Friable ACMs were also found in some cases. Use of ACMs on ships was relevant to built time and owner of the ships rather than type and tonnage of the ships. Conclusions: ACMs were found from most ships built prior to 2000s. Therefore, measures for preventing asbestos-related diseases such as preparation of asbestos map on the ship and installation of warning signs, hazard communication with workers (ship-repairing workers, engine room workers and etc.), and follow-up for worker's health management are needed.

A Study on Installation of Carbon Monoxide Detector in a Building (건축물내 일산화탄소 경보기 설치에 관한 연구)

  • Kang, Seung-Kyu;Choi, Kyung-Suhk;Oh, Jeong-Seok
    • Proceedings of the Korea Society for Energy Engineering kosee Conference
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    • 2008.04a
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    • pp.217-222
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    • 2008
  • In the last five years, 45 people died and 104 were wounded because of carbon monoxide poisoning accident. CO poisoning accident is higher than any other gas accident in the rate of deaths/incidents. Most of these CO poisoning accidents were caused by defective exhaust tube in the old gas boiler and multi-use facility. In this study, the spread of CO gas released from leakage hole of exhaust tube was analyzed by concentration measuring test. CO gas leaked form exhaust tube in a building was highest concentrated near the ceiling. Through these experiments, the reasonable installation location of CO alarm was made certain and suggested.

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Development of Relief Valves for the Domestic Gas-fired Hot Water Boilers (가정용 가스보일러 과압방지밸브의 개발 연구)

  • Kim Young Gyu;Kwon Jeong Rock;Kim Ji Yoon;Suh Joon Suk
    • Journal of the Korean Institute of Gas
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    • v.4 no.1 s.9
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    • pp.63-68
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    • 2000
  • We have developed a new relief valve which is a safety device for the domestic gas-fired hot water boilers. The relief valve has been designed to expand the inner diameter of the inlet, the outlet and the seat of the valve considering the relief capacity, and also to separate the spring from the room heating water. Therefore, we could minimize the adhesion and/or obstruction of the inlet and the corrosion phenomena of the spring which used to be the problem of the conventional relief valves. Test results of the developed relief valve showed that the performance of the opening pressure, reseating pressure, tightness, endurance were excellent, and the operating boiler with developed relief valve was evaluated as very good. The standardization and application of the relief valve can provide the advantage of component exchange and easy maintenance and repair.

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A Study on Power Plant Modeling for Control System Design

  • Kim, Tae-Shin;Kwon, Oh-Kyu
    • 제어로봇시스템학회:학술대회논문집
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    • 2003.10a
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    • pp.1449-1454
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    • 2003
  • For many industrial processes there are good static models used for process design and steady state operation. By using system identification techniques, it is possible to obtain black-box models with reasonable complexity that describe the system well in specific operating conditions [1]. But black-box models using inductive modeling(IM) is not suitable for model based control because they are only valid for specific operating conditions. Thus we need to use deductive modeling(DM) for a wide operating range. Furthermore, deductive modeling is several merits: First, the model is possible to be modularized. Second, we can increase and decrease the model complexity. Finally, we are able to use model for plant design. Power plant must be able to operate well at dramatic load change and consider safety and efficiency. This paper proposes a simplified nonlinear model of an industrial boiler, one of component parts of a power plant, by DM method and applies optimal control to the model.

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Dynamic Response Improvement Method for Combustion Air Flow Control in Coal Fired Power Plant (석탄 화력발전소 연소공기량 제어 동특성 개선방안)

  • Yu, Kwang-Myung
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.26 no.8
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    • pp.88-95
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    • 2012
  • When controling combustion air flow in coal fired power plant the furnace safety must be considered first prior to plant efficiency. therefore it is very important to set air flow demand exactly for safe operation and maintenance. This paper analyze air flow control loop in power plant and introduce the method to improve dynamic response time. Simulation result shows this scheme is adoptable and provide better performance.