• Journal of Power System Engineering
• /
• v.12 no.4
• /
• pp.57-63
• /
• 2008

The last stage blade of the low pressure steam turbine remarkably affects turbine plant performance and availability Turbine manufacturers are continuously developing the low pressure last stage blades using the latest technology in order to achieve higher reliability and improved efficiency. They tend to lengthen the last stage blade and apply shrouds at the blades to enhance turbine efficiency. The long blades increase the blade tip circumferential speed and water droplet erosion at shroud is anticipated. Parts of integral shrouds of the last stage 40 inch blades were cracked and liberated recently in a combined cycle power plant. In order to analyze the root cause of the last stage blades shroud cracks, we investigated operational history, heat balance diagram, damaged blades shape, fractured surface of damaged blades, microstructure examination and design data, etc. Root causes were analyzed as the improper material and design of the blade. Notches induced by erosion and blade shroud were failed eventually by high cycle fatigue. This paper describes the root cause analysis and countermeasures for the steam turbine last stage blade shroud cracks of the combined cycle power plant.

• 한국전산유체공학회:학술대회논문집
• /
• 2011.05a
• /
• pp.243-248
• /
• 2011

The 3-dimensional flow field has been investigated by numerical analysis in a 2.5MW wind turbine blade. Complicated and separated flaw phenomena in the wind turbine blade were captured by the Reynolds-averaged Navier-Stokes(RANS) steady flaw simulation using general-purpose code, CFX and the mechanism of vortex structure behavior is elucidated. The vortical flow field in a wind turbine rotor is dominated by the tip vortex and hub separation vortex. The tip vortex starts to be formed near the blade tip leading edge. As the tip vortex develops in the tangential direction, interacting with boundary layer from the blade tip trailing edge. The hub separation vortex is generated near the blade hub leading edge and develops nearly in the span-wise direction. Furthermore, 3-dimensional blade tip shape has been designed for increasing shrift power and reducing thrust force on the wind turbine blade. It is expected that the behavior of the tip vortex and hub separation vortex plays a major role in aerodynamic and aeroacoustic characteristics.

• Structural Engineering and Mechanics
• /
• v.56 no.6
• /
• pp.1021-1040
• /
• 2015

An effective method to calculate aerodynamic loads and aeroelastic responses of large wind turbine tower-blade coupled structures in yaw condition is proposed. By a case study on a 5 MW large wind turbine, the finite element model of the wind turbine tower-blade coupled structure is established to obtain the modal information. The harmonic superposition method and modified blade-element momentum theory are used to calculate aerodynamic loads in yaw condition, in which the wind shear, tower shadow, tower-blade modal and aerodynamic interactions, and rotational effects are fully taken into account. The mode superposition method is used to calculate kinetic equation of wind turbine tower-blade coupled structure in time domain. The induced velocity and dynamic loads are updated through iterative loop, and the aeroelastic responses of large wind turbine tower-blade coupled system are then obtained. For completeness, the yaw effect and aeroelastic effect on aerodynamic loads and wind-induced responses are discussed in detail based on the calculating results.

• 유체기계공업학회:학술대회논문집
• /
• 2003.12a
• /
• pp.639-645
• /
• 2003

Design optimization of a transonic compressor rotor (NASA rotor 37) using response surface method and three-dimensional Navier-Stokes analysis has been carried out in this work. Baldwin-Lomax turbulence model was used in the flow analysis. Two design variables were selected to optimize the stacking line of the blade, and mass flow was used as a design variable, as well, to obtain new design point at peak efficiency. Data points for response evaluations were selected by D-optimal design, and linear programming method was used for the optimization on the response surface. As a main result of the optimization, adiabatic efficiency was successfully improved, and new design mass flow that is appropriate to an improved blade was obtained. Also, it is found that the design process provides reliable design of a turbomachinery blade with reasonable computing time.

• The KSFM Journal of Fluid Machinery
• /
• v.19 no.1
• /
• pp.5-10
• /
• 2016

As a key component of a Francis turbine facility, the runner performance plays a vital role in the performance of the turbine. It is effective and successful to design a Francis turbine runner blade with good performance by one dimensional hydraulic design method. On the basis of one dimensional hydraulic analysis, there are a lot of parameters of the internal flow passage shapes determined by experience. Among those parameters, the effect of port area of blade on the performance of a Francis turbine is investigated in this study. A given Francis turbine model was selected for investigating the port area of blade on the performance. The result shows that the effect of port area of runner blade on the outflow angle from runner passage on the performance is quite significant. A correct exit flow angle reduces the energy loss at draft tube, which has the best efficiency of the turbine model.

• Aerospace Engineering and Technology
• /
• v.2 no.2
• /
• pp.33-44
• /
• 2003

This paper describes the design and analysis technology of composite flexure and composite paddle-type blade which are all key technologies on hingeless rotor system. Through replacing the existing metal or engineering plastic flexure part with composite part, Several required structural analysis were accomplished, which are static analysis by using NASTRAN and dynamic analysis by using FLIGHTLAB. The dynamic characteristics of composite hingeless hub attached with paddle-type blade was also investigated. Further more, small-scaled paddle-type blade was designed using froude scaled properties of existing full size blade. Through this design procedure of composite paddle-type blade, the structural design method was achieved. These results will be applied to accomplishing current project named as "the development of next-generation helicopter rotor system."

• The KSFM Journal of Fluid Machinery
• /
• v.11 no.5
• /
• pp.15-21
• /
• 2008

In modem wind power system of large capacity above 1MW, horizontal axis wind turbine(HAWT) is a common type. And, the optimum design of wind turbine to guarantee excellent power performance and its reliability in structure and longevity is a key technology in wind Industry. In this study, mathematical expressions based upon the conventional BEMT(blade element momentum theory) applying to basic 1MW wind turbine blade configuration design. Power coefficient and related flow parameters, such as Prandtl's tip loss coefficient, tangential and axial flow induction factors of the wind turbine analyzed systematically. X-FOIL was used to acquire lift and drag coefficients of the 2-D airfoils and we use Viterna-Corrigan formula to interpolate the aerodynamic characteristics in post-stall region. In order to predict the performance characteristics of the blade, a performance analysis carried out by BEMT method. As a results, axial and tangential flow factors, angle of attack, power coefficient investigated in this study.

• Journal of the Korean Society for Aeronautical & Space Sciences
• /
• v.40 no.7
• /
• pp.564-573
• /
• 2012

In this work, 1 MW class horizontal axis wind turbine blade configuration is properly sized and analyzed using the newly proposed aerodynamic design procedure and the in-house code developed by authors, and its design results are verified through comparison with experimental results of previously developed wind turbine blade. The structural design of the wind turbine blade is carried out using a composite materials and the netting and rule of mixture deign methods. The structural safety of the designed blade structure is investigated through the various load cases, stress, deformation, buckling and vibration analyses using the commercial FEM code, MSC.NASTRAN. Finally the required fatigue life is investigated using the modified Spera's experimental equation.

• Journal of Aerospace System Engineering
• /
• v.6 no.1
• /
• pp.1-6
• /
• 2012

During helicopter rotor system development process, whirl tower test is conducted basically. For conducting whirl tower test during bearingless hub development process, design new blade or using existing blade with repair or remodeling. Because simple shape and efficient aerodynamic characteristic, BO-105 blade is used for hub system development widely. Originally BO-105 Blade is used for hingeless hub, so flap stiffness and lag stiffness on blade root area is relatively low. So appling BO-105 blade to bearingless hub whirl tower test, root area have to be reinforce. In this paper, suggest reinforcement method of BO-105 blade root area.

• International Journal of Fluid Machinery and Systems
• /
• v.2 no.4
• /
• pp.439-448
• /
• 2009

Three inducers were designed to avoid cavitation instabilities. This was accomplished by avoiding the interaction of tip cavity with the leading edge of the next blade. The first one was designed with extremely larger leading edge sweep, the second and third ones were designed with smaller incidence angle by reducing the inlet blade angle or increasing the design flow rate, respectively. The inducer with larger design flow rate has larger outlet blade angle to obtain sufficient pressure rise. The inducer with larger sweep could suppress the cavitation instabilities in higher flow rates more than 95% of design flow coefficient, owing to weaker tip leakage vortex cavity with stronger disturbance by backflow vortices. The inducer with larger outlet blade angle could avoid the cavitation instabilities at higher flow rates, owing to the extension of the tip cavity along the suction surface of the blade. The inducer with smaller inlet blade angle could avoid the cavitation instabilities at higher flow rates, owing to the occurrence of the cavity first in the blade passage and its extension upstream. The cavity shape and suction performance were reasonably simulated by three dimensional CFD computations under the steady cavitating condition, except for the backflow vortex cavity. The difference in the growth of cavity for each inducer is explained from the difference of the pressure distribution on the suction side of the blades.