• 제목/요약/키워드: bimetal

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Development of New Bimetal Material for Home Appliances by Using the Rolling Process (압연공정을 이용한 가전용 신 바이메탈재의 개발)

  • Park, S.S.;Lee, J.H.;Bae, D.H.;Bae, D.S.
    • Transactions of Materials Processing
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    • v.16 no.5 s.95
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    • pp.375-380
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    • 2007
  • The bimetals of home appliances are mainly manufactured by cladding process and these are almost consisted with Cu alloy and Ni alloy. But it is very difficult to clad these alloys, because the brittle $Cu_3O_4$ oxide film formed easily on Cu alloy surface during cladding process. Clad rolling and heat treatment processes were applied for the development of bimetals by using the Ni alloy and the 3 types of Cu alloys. Optical microstructure, micro-hardness, specific resistance, and deflection and line profile of newly processed bimetals specimens were observed and measured in this paper. Inter-diffusion was observed between Cu and Ni element in the interface of heat treated Cu alloy and Ni alloy clad material. The C1220 and Invar36 clad material showed the best property of deflection among the 3 kind of clad materials.

A study on MicroCantilever Deflection for the Infrared Image Sensor using Bimetal Structure (바이메탈형 적외선 이미지 센서 제작과 칸틸레버 변위에 관한 고찰)

  • Kang, Jung-Ho
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.4 no.4
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    • pp.34-38
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    • 2005
  • This is a widespread requirement for low cost lightweight thermal imaging sensors for both military and civilian applications. Today, a large number of uncooled infrared detector developments are under progress due to the availability of silicon technology that enables realization of low cost IR sensor. System prices are continuing to drop, and swelling production volume will soon drive process substantially lower. The feasibility of micromechanical optical and infrared (IR) detection using microcantilevers is demonstrated. Microcantilevers provide a simple Structurefor developing single- and multi-element sensors for visible and infrared radiation that are smaller, more sensitive and lower in cost than quantum or thermal detectors. Microcantilevers coated with a heat absorbing layer undergo bending due to the differential stress originating from the bimetallic effect. This paper reports a micromachined silicon uncooled thermal imager intended for applications in automated process control. This paper presents the design, fabrication, and the behavior of cantilever for thermomechanical sensing.

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Thermal Structural Analysis of Steam Trap Bimetal Valve (스팀 트랩 바이메탈 밸브의 열 구조해석)

  • Kim, Dong Hwan;Kim, Dong Hyun;Ryu, Gyeong Joong
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.24 no.11
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    • pp.799-805
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    • 2012
  • In this study, structural thermal analyses for steam trap valve considering contact boundary condition have been conducted for high temperature and pressure conditions using nonlinear finite element method. Full steam trap model also including regulator and housing structures is considered in order to accurately simulate the complex valve mechanism and investigate thermal stress levels, and structural behaviors of core structural parts. It is typically shown that the present computational approach can give very useful results for design engineers so that the operating performance and structural safety of the steam trap valve can be verified in the design process.

Bonding evolution of bimetallic Al/Cu laminates fabricated by asymmetric roll bonding

  • Vini, Mohamad Heydari;Daneshmand, Saeed
    • Advances in materials Research
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    • v.8 no.1
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    • pp.1-10
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    • 2019
  • Roll bonding (RB) process of bi-metal laminates as a new noble method of bonding has been widely used in the production of bimetal laminates. In the present study, asymmetric roll bonding process as a new noble method has been presented to produce Al/Cu bimetallic laminates with the thickness reduction ratios 10%, 20% and 30% together with mismatch rolling diameter ($\frac{R_2}{R_1}$) ratio 1:1, 1:1.1 and 1:1.2. ABAQUS as a finite element simulation software was used to model the deformation of samples. The main attention in this study focuses on the bonding properties of Al/Cu samples. The effect of the $\frac{R_2}{R_1}$ ratios was investigated to improve the bond strength. During the simulation, for samples produced with $\frac{R_2}{R_1}=1:1.2$, the vertical plastic strain of samples was reach the maximum value with a high quality bond. Moreover, the peeling surface of samples after the peeling test was investigated by the scanning electron microscopy (SEM).

Fabrication of Transition-metal-incorporated TiO2 Nanopowder by Flame Synthesis (화염법에 의한 천이금속 첨가 이산화티타늄 나노분말의 제조)

  • Park Hoon;Jie Hyunseock;Lee Seung-Yong;Ahn Jae-Pyoung;Lee Dok-Yol;Park Jong-Ku
    • Journal of Powder Materials
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    • v.12 no.6 s.53
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    • pp.399-405
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    • 2005
  • Nanopowders of titanium dioxide $(TiO_2)$ incorporating the transition metal element(s) were synthesized by flame synthesis method. Single element among Fe(III), Cr(III), and Zn(II) was doped into the interior of $TiO_2$ crystal; bimetal doping of Fe and Zn was also made. The characteristics of transition-metal-doped $TiO_2$ nanopowders in the particle feature, crystallography and electronic structures were determined with various analytical tools. The chemical bond of Fe-O-Zn was confirmed to exist in the bimetal-doped $TiO_2$ nanopowders incorporating Fe-Zn. The transition element incorporated in the $TiO_2$ was attributed to affect both Ti 3d orbital and O 2p orbital by NEXAFS measurement. The bimetal-doped $TiO_2$ nanopowder showed light absorption over more wide wavelength range than the single-doped $TiO_2$ nanopowders.

XU-TEC PROCESS AND XU-TEC SAW BLADES

  • Xu, Z.;Gao, Y.;Wang, C.Z.;Su, Y.A.;Tang, B.
    • Proceedings of the Korean Vacuum Society Conference
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    • 1995.06a
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    • pp.154-154
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    • 1995
  • The Xu-Tec process is also called the double glow surface alloying technology and is a new method of surface metallurgy which can produce an alloy layers with sp ecial phisical and chemical properties on the surface of common and inexpensive mater ials. Many super alloys and alloy steels, sueh as nickel base alloys, high speed steels and staiinless steels, have been produced by Xu-Tee Process on the surfaces of carbon steels. The depth of the alloy lasyers may vary from several microns up to 300 micr ons with alloying elements in a concentration of few percentage to 100%. World wide patents for Xu-Tec process have been granted in the United states, Canada, United Ki ngdom, Australia and Japan. High performance saw blades have been successfully produced by the Xu-Tee process with much simper processing steps and less cost than bimetal high speed saw blades. A comparison of the cutting times and wear rates of the Xu-Tee blades with the conventional bimetal blades has been made. The Xu-Tee bIases demonstrates sim ilar or better performance than bimetal blades. A Xu-Tec Unit for the commercial pr oduction of Xu-Tec saw blades has been designed and manufactured. This Unit can t reat 10,000 haek saw blades at one time. Three Xu-Tec hack saw blades production I ines have been set up in China. China.

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A Study on the Development of Clad Steel for Diesel Engine (디젤엔진용 클래드강의 소재개발에 관한 연구)

  • Ha, Man-Kyung;Hwang, Young-Mo;Park, Hoo-Myung;Jun, Jae-Uhk;Kim, Soo-Kwang
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.4 no.3
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    • pp.13-19
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    • 2005
  • Metal Bearing's research that use the clad steel had led in advanced country. Metal Bearing that is produced by domestic companies is ship, vehicles, development equipment and plant equipment. This is Cast White Metal Lining Bearing that is Bimetal Bearing standing 2 generation. Cast White Metal Lining Bearing is foreseen to be used widely on industry whole in the future. Cast White Metal Bearing is product that need precision processing. But the technique is generalized widely. So an advanced country is depending on import from a developing country that price is cheaper than itself manufacture. it is judged that high added value creation by deepening of price competition is difficult. Therefore need product development of new form and is changing to Trimetal Bearing parts. Trimetal Bearing is high quality technique that do compression junction to thin plates of special object on the Back Metal. Therefore, this research developed Trimetal bearing's materials.

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Variable Optical Attenuator Incorporating Dual Fiber Collimator and Bi-metal Actuator (이중 광 콜리메터와 바이메탈 엑추에이터를 이용한 가변 광감쇠기)

  • Kim, Kwang Taek;Kim, Duck Bong;Koh, Hanjun
    • Korean Journal of Optics and Photonics
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    • v.29 no.1
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    • pp.28-31
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    • 2018
  • In this paper, we have proposed and demonstrated a variable optical attenuator (VOA) incorporating a dual-fiber collimator and a bimetallic actuator. The optical attenuation between input and output single-mode fibers was tuned by tilting the angle of a reflection mirror fixed on the bimetal. The bimetal was heated or cooled by a thermoelectric cooler (TEC) and then moved the reflection mirror, due to bending and unreeling. The desired optical attenuation can be obtained through adjusting the electrical input into the TEC. The fabricated device showed 0.5 dB of insertion loss, 0.2 dB of maximum polarization-dependent loss, and 40 dB of dynamic range. The response time was measured to be about 5 s.

Development of Mini Magnetic Switch (초소형 전자 개폐기 개발)

  • Lee, Kyung-Ku;Kim, Jun-Ho;Kim, Gyeoo-Mook;Park, Ji-Hong;Jo, Hyun-Kil;Ahan, Kil-Young;Seo, Jung-Min
    • Proceedings of the KIEE Conference
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    • 2003.10b
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    • pp.134-136
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    • 2003
  • This paper proposes moving mechanism theory & magnetic core analysis regarding mini magnetic contactor and differential mechanism & bimetal analysis regarding mini thermal overload relay. In shortage of technique, we have experienced many difficulties in magnetic switch development. By this research, we developed core parts about mini magnetic switch and applied the results to optimum mini magnetic switch development

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