• Title/Summary/Keyword: bending processing

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A study on the unfolding length of Z-bending machining using thin plate (박판을 이용한 Z-굽힘 가공의 전개 길이에 관한 연구)

  • Park, Yong-Sun;Choi, Kye-Kwang
    • Design & Manufacturing
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    • v.15 no.3
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    • pp.19-25
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    • 2021
  • The bending process of a press die is to bend a flat blank to the required angle. There are V-bending, U-bending, Z-bending, O-bending etc. for bending processing, and the basic principle of calculating the unfolding length of die processing is used as the neutral plane length. Since the constant of the length value of the neutral surface is different depending on the type of bending, it is impossible to accurately calculate it. In particular, Z-bending processing is performed twice, and it is set on the upper and lower surfaces of the blank, and bending processing occurs at the same time as the upward and downward bending, and the elongation of the material occurs and the material increases. It is not possible to check with the calculated value, and it occurs in many cases where the mold is modified after start-up. This study aims to minimize die modification by developing a formula to calculate the development length of Z-bend.

The Bending minimization of Joint Shat in Cross rolling

  • Park Joon Soo;Lim Seong Joo;Yoon Duk Jae;Choi Seogou
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10b
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    • pp.107-114
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    • 2003
  • Although cross rolling process has many advantages in forging a joint shaft, an automotive component of front axle unit, subsequent process is necessary to straighten its bending during forging process. In this paper the bending minimization of the joint shaft was studied to eliminate such an additional process. First of all, a characteristic diagram was used to find out factors affecting the bending of the shaft. Also design of experiments was utilized for estimating the influence of those factors. It was found that the phase angle, which is the difference in starting positions between upper and lower dies, was important to minimize the bending of joint shaft and die cooling is necessary to diminish the distribution of bending.

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An Experimental Study on Cross-sectional Deformation in 2D Tube Bending: Stretch, Bending Sequence and Bending Angle (2차원 튜브벤딩의 단면 변형에 관한 실험적 연구: 인장, 벤딩 시퀀스 및 벤딩 각도 중심으로)

  • T. Ha
    • Transactions of Materials Processing
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    • v.32 no.4
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    • pp.221-227
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    • 2023
  • While tube bending is a conventional forming technique, it is still used to make curved products for load-bearing members or aesthetically pleasing parts in various manufacturing industries such as automotive, aerospace, and others. Whole or local deformation of the final product such as springback, distortion, or local buckling are of interest in metal forming or precision manufacturing. In this paper, the factors affecting the cross-sectional deformation are explored. A 5-axis stretch bending machine was used for two-dimensional bending with extruded AA6082-T4 rectangular tubes. Three different bending sequences were employed: stretch before bending, stretch after bending, simultaneous bending and stretch. Furthermore, by considering both the stretch and bending angle, cross-sectional deformation was also analyzed. It was observed that employing stretch bending techniques can effectively reduce cross-sectional deformation and contribute to overall quality enhancement. Through this study, it was revealed that these factors have an impact on the cross-sectional deformation of the tubes.

A Study on High Accuracy Bending Work using Servo Control of Bending Machine (Bending Machine의 서보제어에 의한 고정도 굽힘가공에 관한 연구)

  • 송충현;김성식;김경석
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.10a
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    • pp.85-90
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    • 2001
  • Recent general Press brake has many problems in cutting high accurate products in the progress of industry. Previous hand-operated press brake needs many pre-processing works to adjust bending ang1e and marking-off works to calculate bending length. Also, the hand-operating work makes many geometric errors and has difficulty for variety-mass production. To solve these problems, this paper proposes Computer Numerical Control (CNC) general press brake and development of servo-control system based on database for reduction of geometric errors and pre-processing work time and high accuracy bending work.

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Study on the Application of Microwave-heating System to Manufacturing Bent-wood Furniture(III) - Effect of wood moisture content on bending processing by microwave-heating - (국산재(國産材) 묘목가구(苗木家具) 제조(製造)를 위한 Microwave-heating system 활용(活用)에 관한 연구(硏究)(III) - 목재(木材) 함수율(含水率)이 microwave휨가공성에 미치는 영향(影響) -)

  • So, Won-Tek
    • Journal of Korean Society of Forest Science
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    • v.86 no.4
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    • pp.502-508
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    • 1997
  • Black locust(Robina pseudo-acacia L.) and hornbeam trees(Carpinus laxiflora BL.) are widely growing in Korea and have relatively good wood qualities. However, they have seldom been used as industrial materials. This study was carried out to investigate the effect of wood moisture content on microwave-bending processing. The bending processing of the both species are improved as the increase of wood moisture from 30% to green, and the maximum limit of wood moiture content is 50%. The minimum solid-bending radii of black locust and hornbeam green wood were 60mm and 40mm for micro-wave bending, respectively. In conclusion, the microwave-heated green wood showed very good bending processing properties for bent-wood furniture.

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A Study on Extru-Bending Process Extrusion Bending Machine (열간금속 압출굽힘기를 이용한 금속곡관의 압출굽힘가공에 관한 연구)

  • 박대윤;진인태
    • Transactions of Materials Processing
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    • v.11 no.3
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    • pp.262-268
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    • 2002
  • The bending process for the rectangular and circular curled tube can be developed by the hot metal extrusion machine with the multiple punches moving in the different velocity. The bending phenomenon has been known to be occurred by the different of velocity at the die exit. The difference of velocity at the die exit section can be obtained by the different velocity of billets through the multi-hole container and by the cohesion of billet Inside the porthole die chamber. The bending phenomenon can be controlled by the two variables, the one of them is the difference of velocity at the die edit section by the different velocity of billets through the multi-hole container The other is the difference by the different hole diameter The results of the experiment show that the rectangular curved tube can be formed by the extrusion process, that the curvature of the curved product can be controlled by the velocity of punch and the diameter of container hole, that the defects such as the distortion of section and the thickness change of the wall of tube and the folding and wrinkling of thin tube did not happen after the extra-bending processing by the extrusion bending machine.

A Study on Shape Fixability of Press Formed Parts (판재 프레스 성형 제품의 형상동결성 연구)

  • 한수식;박기철;남재복
    • Transactions of Materials Processing
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    • v.8 no.1
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    • pp.38-46
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    • 1999
  • This paper deals with the shape fixability of press formed parts through the use of a V-bending process and a U-bending one. The influence of material properties on the shape fixability in forming processes was investigated. A V-bending process had on optimum ben radius for each combination of parameters which caused maximum shape fixability. In the U-bending process the blank holder force could control the degree of shape fixability. A ha호 blank holding force resulted in a uniform strain distribution and increased shape fixability.

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Characterization of Mechanical Properties of Boron Steel Sheet in Hot Bending Process with Various Parameters

  • Yang, Li;Kang, Chung-Gil
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.10a
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    • pp.375-378
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    • 2009
  • Hot press forming is a new forming process which also names as hot stamping. It can greatly enhance the formability of forming parts. This paper researches the formability of boron steel sheet in hot bending process which is a kind of hot press forming. In the text, the influence of hot press forming processing parameters, such as the heating temperature, blank holding force, punch speed and punch and die radius, on the mechanics properties and microstructure of the hot bending parts was analyzed by tension test and the metallographic observation on the parts with various processing parameters. The relationship between blank holding force and punch load was also presented.

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Solid Wood-Bending of Red Pine Lumber by Boiling Treatment (자비처리(煮沸處理)에 의한 소나무 곡목제조(曲木製造))

  • So, Won-Tek
    • Journal of the Korean Wood Science and Technology
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    • v.19 no.3
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    • pp.19-26
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    • 1991
  • This study was carried out to investigate the solid wood bending properties of red pine(Pinus densiflora S. et Z.)naturally grown in Korea by boiling treatment The specimens were green and their dimension was $15\times15\times350mm$. The optimum conditions for solid wood bending processing of pine lumber are shown in Table 6 and the minimum solid bending radius was 240 mm in boiling treatment. The effects of knot on the degradation of bending processing properties were very severe and the failures of diagonal and torn grained wood were 20% and 30% respectively.

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A Study on the Servo Control of Bending Machine (Bending Machine의 서보제어에 관한 연구)

  • 송충현;김성식;김경석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.410-413
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    • 1997
  • Recent general press brake has many problems in cutting high accurate products in the progress of industry. Previous hand-operated press brake needs many pre-processing works to adjust bending angle and marking-off works to calculate bending length. Also, The hand-operating work makes many geometric errors and has difficulty for variety-mass production. To solve these problems, this paper proposes Computer Numerical Control (CNC) general press brake and development of servo-control system based on database for reduction of geometric errors and pre-processing work time.

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