• 제목/요약/키워드: bending cycle test

검색결과 55건 처리시간 0.035초

실사용조건을 모사한 전차선 굽힘피로 특성평가 시스템개발 (Development of Bending Fatigue Test System for Trolley Line Simulating Real Conditions)

  • 강민성;안상수;구재민;석창성;이기원;조용현
    • 한국철도학회:학술대회논문집
    • /
    • 한국철도학회 2011년도 정기총회 및 추계학술대회 논문집
    • /
    • pp.3059-3064
    • /
    • 2011
  • A Trolley line is a very important equipment among electric railway equipments since it contacts directly with pantograph and supplies electricity on the electromotive. Such it was thought that a trolley line need not to consider fatigue since the replace cycle by wear is shorter than the replace cycle by fatigue breakage. But, the bending fatigue breakage accidents occurred several times at the Shinkansen trolley line in East Japan Railway Company. Therefore, in case of a new developed trolley line, the evaluation for bending fatigue life became more important, But, since there are not an authorized fatigue test method and a testing device for the trolley line, the quantitative evaluation is difficult. In this study, we analyzed the load and environment condition of trolley line used in the actual spot and the developed testing device that can evaluate bending fatigue properties of the trolley line as simulating the real condition. The bending fatigue test of the trolley line was achieved using the developed testing device and estimated the fatigue life of trolley line and also, established the fatigue test process.

  • PDF

Electrohydrodynamic 젯 프린팅 시스템을 이용한 Graphene 기반 Graphene/Ag-grid 하이브리드 투명 전극의 특성연구

  • 박하늘;조다영;이혜민;서기원;김효중;이영우;김지훈;김한기
    • 한국진공학회:학술대회논문집
    • /
    • 한국진공학회 2014년도 제46회 동계 정기학술대회 초록집
    • /
    • pp.185.1-185.1
    • /
    • 2014
  • 본 연구에서는 Electrohydrodynamic (EHD) 젯 프린팅 시스템을 이용하여 graphene이 올려져 있는 유연성 있는 PET 기판 위에 Ag 용액을 그리드로 간격에 따라 타진하였다. Ag 그리드 간격을 200 um, 300 um, 400 um, 500 um로 증가시켰으며, 이때 UV/Vis spectrometry, four-point probe를 이용하여 전기적, 광학적 특성을 분석하였다. Graphene/Ag-grid 하이브리드 투명전극은 그리드 간격 400 um에서 21Ohm/sq.의 면저항과 550 nm에서 84.08%의 투과도를 확인하였다. 또한, graphene/Ag-grid 하이브리드 투명전극의 기계적 응력에 따른 전기적 안정성을 알아보기 위해 radius에 따른 bending, fatigue test와 twist bending, rolling test를 진행하였다. Fatigue bending은 speed 30 mm/s, outer bending radius 20 mm, inner bending radius 22.5 mm로 bending test를 5000번 진행하였으며, twist bending, rolling test를 각각 10000번 진행하였다. 이 결과를 통해 bending-release cycle 조건에서도 초기저항 대비 5% 이내의 매우 우수한 전기적 안정성을 나타냄을 확인하였다. 이러한 graphene/Ag-grid 하이브리드 투명전극의 우수한 특성을 얻음으로써, graphene 박막의 플렉시블 투명전극으로서의 적용가능성을 타진할 수 있었다.

  • PDF

원전 안전 3등급 고밀도 폴리에틸렌 매설 배관 맞대기 열 융착부의 굽힘 피로특성 평가 (Investigation of Bending Fatigue Behaviors of Thermal Butt Fusion in Safety Class III High-Density Polyethylene Buried Piping in Nuclear Power Plants)

  • 김종성;이영주;오영진
    • 한국압력기기공학회 논문집
    • /
    • 제11권2호
    • /
    • pp.40-44
    • /
    • 2015
  • The fatigue behavior of thermal butt fusion in safety class III high-density polyethylene (HDPE) buried piping for nuclear power plants was investigated using load-controlled bending fatigue on four-point bend test specimens. Based on the results, the presence of thermal butt fusion beads was confirmed to reduce the fatigue lifetime in the low- and medium-cycle fatigue regions while having a negligible effect in the high-cycle fatigue regions.

Ti-6Al-4V 재의 UNSM 처리에 의한 피로특성변화 - 회전굽힘 피로시험과 축하중 인장압축 피로시험 비교 - (Variation of Fatigue Properties in Nanoskinned Ti-6Al-4V - Rotating Bending and Axial Loading Tension-Compression Cycle -)

  • 서민수;편영식;서창민
    • 대한기계학회논문집A
    • /
    • 제36권4호
    • /
    • pp.443-449
    • /
    • 2012
  • Ti-6Al-4V 재에 다양한 표면처리방법을 통하여 나노스킨화된 피로시험편을 제작하고 회전굽힘피로 시험과 축하중 인장압축피로시험을 수행하였다. 특히 S-N 곡선에서 초음파나노표면개질(UNSM)법은 국내특허기술로 다른 처리법들보다 우수한 결과를 보였고, UNSM 처리된 직경 5 mm 재는 6 mm 티타늄재를 대치 가능할 성능을 얻었다. UNSM 처리된 $10^6$ 사이클 이상의 장수명영역에서 피로강도가 크게 향상되는 시험결과를 얻었다. 균열발생 패턴의 분석을 통하여 Ti-6Al-4V 재는 응력의 작용형태에 따라 표면균열발생형(surface originating crack type)과 내부균열발생형(interior originating crack type)인 어안균열(fish eye crack)이 발생하는 메커니즘을 분석하였다.

이미지 상관법을 이용한 휨 변형률 측정에 관한 연구 (Study on the Measurement of Flexural Strain Using the Digital Image Correlation in the Three-Point Bending Test)

  • 최인영;강영준;홍경민;고광수;이학성
    • 한국생산제조학회지
    • /
    • 제23권5호
    • /
    • pp.498-504
    • /
    • 2014
  • Displacements and strains are very important for material evaluation as critical factors to a machine's life cycle and safety. Typically, the strain gauge has been employed to measure displacement and strain. However, this contact-type measurement method has disadvantages that are not quantified under the test conditions of a specific object shape, surface roughness, and temperature. In this paper, the measurement of deflection and flexural strain due to the three-point bending test is presented, employing Digital Image Correlation (DIC) methods. In order to ensure measurement reliability, DIC and universal test machine methods were compared by measuring the deflections and flexural strains developed by such bending tests.

SCMH2 고속회전축재의 표면처리조건에 따른 VHCF 피로특성에 관한 연구 (VHCF Characteristics of SCMH2 Steel Depending on the Surface Treatment Conditions)

  • 서창민;서창희;서민수
    • Journal of Welding and Joining
    • /
    • 제31권4호
    • /
    • pp.47-53
    • /
    • 2013
  • SCMH2 steel is widely used in the industrial members of car and tractor. This study focused on material properties and evaluation technology of the SCMH2 steel regarding the surface treatment followed by carburizing and nitriding, by means of impact test, hardness test. and fatigue test including HCF (high cycle fatigue) and VHCF (very high cycle fatigue). Drop weight impact tester (Instron, 9250 Hv) and Cantilever type rotating-bending fatigue tester (YRB200, 3150 rpm) were used to characterize the SCMH2 standard specimen before and after carburizing/nitriding. In order to understand those effects on fatigue characteristics and material properties, the fractured surfaces were carefully observed and analyzed by SEM (scanning electron microscope) and EDS (energy-dispersive X-ray spectroscopy).

세라믹/금속접합재의 고온 열사이클에 따른 잔류응력분포 및 굽힘강도 특성 (Characteristics of bending strength and residual stress distribution on high thermal cycle of ceramic and metal joint)

  • 박영철;허선철;부명환;김현수;강재욱
    • 대한기계학회논문집A
    • /
    • 제21권10호
    • /
    • pp.1541-1550
    • /
    • 1997
  • Since the ceramic/metal joint material is made at a high temperature, the residual stress develops when it is cooled from bonding temperature to room temperature due to remarkable difference of thermal expansion coefficient between ceramic and metal. As residual stress at ceramic/metal joints influences the strength of joints, it is important to estimate residual stress quantitatively. In this study, it is attempted to estimate joint residual stress of Si$_3$N$_4$STS304 joints quantitatively and to compare the strength of joints. The difference of residual stress is measured when repeated thermal cycl is loaded, under the conditions of the practical use of the ceramic/metal joint. The residual stress increases at 1 cycle of thermal load but decreases in 3 cycles to 10 cycles of thermal load. And 4-point bending test is performed to examine the influence of residual stress on fracture strength. As a result, it is known that the stress of joint decreases as the number of thermal cycle increases.

취성/연성 파괴에 대한 수명예측 모델 및 신뢰성 설계 (Development of Reliability Design Technique and Life Prediction Model for Electronic Components)

  • 김일호;이순복
    • 대한기계학회:학술대회논문집
    • /
    • 대한기계학회 2007년도 춘계학술대회A
    • /
    • pp.1740-1743
    • /
    • 2007
  • In this study, two types of fatigue tests were conducted. First, cyclic bending tests were performed using the micro-bending tester. A four-point bending test method was adopted, because it induces uniform stress fields within a loading span. Second, thermal fatigue tests were conducted using a pseudo power cycling machine which was newly developed for a realistic testing condition. The pseudo-power cycling method makes up for the weak points in a power cycling and a chamber cycling method. Two compositions of solder are tested in all test condition, one is lead-free solder (95.5Sn4.0Ag0.5Cu) and the other is eutectic lead-contained solder (63Sn37Pb). In the cyclic bending test, the solder that exhibits a good reliability can be reversed depending on the load conditions. The lead-contained solders have a longer fatigue life in the region where the applied load is high. On the contrary, the lead-free solder sustained more cyclic loads in the small load region. A similar trend was detected at the thermal cycling test. A three-dimensional finite element analysis model was constructed. A finite element analysis using ABAQUS was performed to extract the applied stress and strain in the solder joints. A constitutive model which includes both creep and plasticity was employed. Thermal fatigue was occurred due to the creep. And plastic deformation is main damage for bending failure. From the inelastic energy dissipation per cycle versus fatigue life curve, it can be found that the bending fatigue life is longer than the thermal fatigue life.

  • PDF

평관형 고체 산화물 연료전지의 연료극 지지체 NiO/YSZ의 환원 및 재산화 거동 특성 (Redox Behaviors of NiO/YSZ Anode Tube in Anode-Supported Flat Tubular Solid Oxide Fuel Cells)

  • 송락현;이길용;신동열
    • 한국수소및신에너지학회논문집
    • /
    • 제17권1호
    • /
    • pp.82-89
    • /
    • 2006
  • The redox behaviors of anode-supported flat tube for solid oxide fuel cell has been studied. The mass change of the extruded NiO/YSZ anode flat tube during redox cycling was examined by thermogravimetric analysis(TGA). The result of TGA was shown a rapidly mass change in the range of $455\;-\;670^{\circ}C$ and the reoxidation of the NiO/YSZ anode was almost completed at $750^{\circ}C$. The starting temperature of reoxidation and the maximum temperature of oxidation rate decreased with increasing the reoxidation cycle, which is attributed to the increased porosity caused by volume change. Bending strengths of the NiO/YSZ anode after redox cycling were 96 - 80 MPa and the bending strength decreased slightly with increasing the redox cycle. On the other hand, the bending strength of the NiO/YSZ anode with electrolyte showed 130 MPa after first redox cycling but decreased rapidly with increasing the redox cycle. From the results of the bending test and the microstructure observation, we conclude that the crack initiation of the electrolyte-coated NiO/YSZ anode was induced easily at interface of electrolyte/anode tube and propagated cross the electrolyte.