• Title/Summary/Keyword: belt conveyors

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A Development and Characteristics of Remote Emergency Stop Device for Conveyors (컨베이어용 리모트 비상정지장치 개발 및 특성)

  • Lee, Jun-Suk
    • Journal of the Korean Society of Safety
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    • v.26 no.4
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    • pp.14-19
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    • 2011
  • Conveyors cause a high serious and fatal injuries in the industry. Every year people are hurt or killed as a result of accidents on conveyors. Most accidents occur during operation and maintenance when employees are working on moving, unguarded conveyors or when the conveyors starts unexpectedly. In 2008 there were 486 reported injures ranging from fatalities to injures. Of these 486 reported accidents, 8 were fatalities, 66.9%(325) of reported accidents occurred in manufacturing company and 43.8%(213) occurred at the belt conveyors. The objective of this study was to invent the remote emergency stop device because industrial accidents mainly occur at blind spots where usually do not have any safety guard or device rather than the normal working places. In principle, this new device will use with the existing safety system. Then, it will be powerful safety system for preventing injuries related with conveyors.

Damage identification of belt conveyor support structure using periodic and isolated local vibration modes

  • Hornarbakhsh, Amin;Nagayama, Tomonori;Rana, Shohel;Tominaga, Tomonori;Hisazumi, Kazumasa;Kanno, Ryoichi
    • Smart Structures and Systems
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    • v.15 no.3
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    • pp.787-806
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    • 2015
  • Due to corrosion, a large number of belt conveyors support structure in industrial plants have deteriorated. Severe corrosion may result in collapse of the structures. Therefore, practical and effective structural assessment techniques are needed. In this paper, damage identification methods based on two specific local vibration modes, named periodic and isolated local vibration modes, are proposed. The identification methods utilize the facts that support structures have many identical members repeated along the belt conveyor and there exist some local modes within a small frequency range where vibrations of these identical members are much larger than those of the other members. When one of these identical members is damaged, this member no longer vibrates in those modes. Instead, the member vibrates alone in an isolated mode with a lower frequency. A damage identification method based on frequencies comparison of these vibration modes and another method based on amplitude comparison of the periodic local vibration mode are explained. These methods do not require the baseline measurement records of undamaged structure. The methods is capable of detecting multiple damages simultaneously. The applicability of the methods is experimentally validated with a laboratory model and a real belt-conveyor support structure.

Dynamic Analyis of Long Distance Belt Conveyor During Starting and Stopping (장거리 벨트 컨베이어의 기동 및 정지시의 동적거동 해석)

  • Kim, Won-Jin;Park, Tae-Geon;Lee, Shin-Sup
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.2
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    • pp.585-593
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    • 1996
  • According to the considerable increase of the length of belt conveyors, the dynamic analysis of systme becomes necessary to consider the variation of tensions and transient motion of components during starting and stopping of conveyor. The mathematical model of system is derived using the lumped parameter method. The input driving force is represented with two functions of time and pulley speed to count the characteristics of motor and fluid coupling. An example system was studied with 14 km in the distance of carrying. At head, it has two drivers and one gravity take-up and at tail ond driver and one power winch take-up. In the example, the transient tensions and responses, calculated using two cases of driving force, are mutually compared in starting mode. Also, the position of maximum tension and the braking force of take-up are obtained in stopping mode.

Development and Verification of the Automated Cow-Feeding System Driven by AGV (무인이송로봇기반 자동 소사료 공급 시스템 개발 및 검증)

  • Ahn, Sung-Su;Lee, Yong-Chan;Yoo, Ji-Hun;Lee, Yun-Jung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.3
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    • pp.232-241
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    • 2017
  • This paper presents an automated cow-feeding system based on an AGV and screw conveyor for domestic livestock farms, which are becoming larger and more commercialized. The system includes a hopper module for loading pellet-type mixed feed at the top of the system, a transfer module mounted with a screw conveyor to transfer feed from the hopper module to the outlet module, an outlet module composed of belt conveyors, and an electromagnetic guided driving-type AGV. The weight of the loaded feed is measured by a load cell located under the transfer module. The system reads the feed discharge information stored in RFID tags installed in each cowshed cell, and a predetermined amount of feed is discharged while the AGV is moving. A cow-feed test system was constructed to determine the design parameters of the screw conveyor in the transfer module that determine the feeding capacity. These parameters include the screw's outer diameter, the screw shaft outer diameter, and screw pitch. The parameters were applied to the finalized cow-feed system construction. A DSP-based main controller and cow-feeding algorithm for different scenarios were also developed to control the system. Experimental results confirmed that the system could supply a total of 21 kg of feed uniformly at 420 g/s for a cowshed cell which has 7 cows. The driving distance was 5 m and the speed was 0.1 m/s. Thus, the proposed system could be applied to standardized domestic livestock farms.

Theoretical analysis of power requirement of a four-row tractor-mounted radish collector

  • Khine Myat Swe;Mohammod Ali;Milon Chowdhury;Md Nasim Reza;Md Ashrafuzzaman Gulandaz;Sang-Hee Lee;Sun-Ok Chung;Soon Jung Hong
    • Korean Journal of Agricultural Science
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    • v.49 no.4
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    • pp.677-696
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    • 2022
  • Development of radish collectors may enhance radish production and promote upland crop mechanization in the Republic of Korea. Theoretical analysis of power is crucial to ensure the optimum design of agricultural machinery. The aim of the present study is to analyze theoretically the power requirement of a tractor-mounted radish collector under development and to propose design guidelines. The important components of the radish collector were belt-type conveyors, three hydraulic motors, and a direct current (DC) winch motor to operate the total radish collecting process. Theoretical equations were used to calculate the hydraulic motor's power, winch motor power, and draft power at loaded and unloaded conditions. A variety of tractors (44 - 74 kW) and different soil characteristics (hard, firm, tilted, and sandy) were considered to investigate the appropriate drawbar power. Variations of the power requirement of the tractor-mounted radish collector were observed due to modifications of the design parameters. The required hydraulic power of the stem cutting conveyor, stem cutting blade, and transfer conveyor of the radish collector were 0.23 and 0.24, 0.18 and 0.19, and 0.19 and 0.22 kW under unloaded and loaded conditions, respectively. The maximum draft power was calculated as 0.89, 1.07, 1.25, and 1.61 kW at a 30° tilted angle for hard, firm, tilted, and sandy soil, respectively. The calculation showed 2.07 kW DC power was required for unfolding or folding the stem-cutting conveyor. A maximum power of 4.78 kW was prescribed for conducting the whole process of the tractor-mounted radish collector. The analysis of power introduced in this study will be helpful to select the appropriate design parameters for the successful development of a tractor-mounted radish collector.