• Title/Summary/Keyword: bearing testing

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The Current Status of the Development of Bearing Steels (베어링강의 개발동향)

  • 유선준
    • Transactions of Materials Processing
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    • v.12 no.2
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    • pp.88-93
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    • 2003
  • Several alloy bearing steels have been starting to replace for conventional high carbon and high chromium bearing steel since 1980. In this paper the global bearing developing trends were summarized in several important aspects- developments in alloy bearing steels for improved service life, development of inclusion rating method in bearing steel and developments in bearing service life testing.

The Improvement of Storage Method for Spare Part of Turbine Bearing in Power Plants (발전소 터빈베어링 예비품 보관방법 개선)

  • Lee, Sung-Ho
    • Journal of the Korean Society for Nondestructive Testing
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    • v.12 no.2
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    • pp.30-35
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    • 1992
  • High quality of turbine babbit bearing has to be maintained for smooth operation of power plants. So in the research center of the Korea Electric Power Company, Ultrasonic testing has been peformed on the spare part of babbit bearing during past ten years. Since separation between babbit bearing and base metal was seen for most of the bearings in stock, investigation has begun in order to see the effect on temperature and humidity variation of the separation, and thus searching for the optimum storage method.

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The Effect of Oil-Starvation on the Lubrication Characteristics of High-Speed Bearing: Part II-Roller Bearing (가스터어빈용 고속 베어링의 Oil-Starvation 윤활특성: Part II-Roller Bearing)

  • Kim, Ki-Tae
    • Tribology and Lubricants
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    • v.13 no.1
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    • pp.76-81
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    • 1997
  • The lubrication characteristics of high-speed roller bearings at oil-starvation have been investigated empirically using the bearings employed in small industrial gas turbine engines. Testing was done by simulating the oil-starvation conditions in engines, such as stopping the oil-supply to the bearing during normal operating, starting without oil-supply at atmospheric temperature, and accelerating with oil-supply at atmospheric temperature. During testing, the temperature of bearing, the power consumption, and the rotating resistance of the bearing were measured. From this study, on the contrary to the ball bearing, it was found that the resistance of the bearing was higher at the regime of without oil-supply than that at the regime of with oil-supply, despite less power consumption.

Hot Deformation Behavior of Bearing Steels and Their Optimal Hot Forging Conditions (베어링강의 고온변형특성과 열간 단조조건에 관한 연구)

  • 문호근;이재성;윤선준;전만수
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2002.05a
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    • pp.159-162
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    • 2002
  • In this paper the stress-strain curves of bearing steels at hot working conditions are obtained by compression test with a computer controlled servo-hydraulic Gleeble 3800 testing machine and elongations and reductions of area of the bearing steels are obtained by tensile test with a computer controlled servo-hydraulic Gleeble 1500 testing machine. These tests have been focused to obtain the flow stress data and optimal hot forging conditions under various conditions of strain rates and temperatures. The strain rate sensitivity exponent and reduction of area of the materials are evaluated. Experimental results are resented for various conditions of temperatures and strain rates.

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Lubrication Characteristics of High-Speed Ball Bearing with Oil-Jet Lubrication (Oil-Jet 윤활시 가스터어빈용 고속 Ball Bearing 윤활특성)

  • 김기태
    • Tribology and Lubricants
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    • v.12 no.4
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    • pp.28-34
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    • 1996
  • The lubrication characteristics of high-speed ball bearings have been investigated empirically using 45mm bore split inner ring ball bearings employed in small industrial gas turbine engines with oil-jet lubrication method. For the close structural simulation, experiments carried out with bearing mounting supports of real engines, such as bearing housings and oil nozzle assemblies with squeeze film dampers. Thus the results of tests can be directly applied to the design and the development of gas turbine engines. Testing was done by varying operating speeds, axial load on bearings, and lubricant flow rates. During testing, the temperature of bearing at outer-ring face, the power consumption of the driving motor, and the rotating resistance of the bearing were measured. From this study, the representative factors for lubrication characteristics at high speed was found, and the most important one was not operating speed but axial load up to 1.95 million dmN speed and 2969 N axial load. Furthermore, the detailed variation of the rotational resistance of the bearing could be visualized by measuring the change of the radial load under the bearing supports. The rotational resistance consists of the frictional resistance and the bearing-cavity oil resistance.

Oil-Jet Ball 윤활시 가스터빈용 고속 Ball Bearing 윤활특성

  • 김기태;권우성
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1996.04b
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    • pp.86-93
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    • 1996
  • The lubrication characteristics of high-speed ball bearings has been investigated empirically using 45mm bore split inner ring ball bearings employed in small industrial gas turbine engines with oil-jet lubrication method. For the close structural simulation, experiments carried out with bearing mounting supports of real engines, such as bearing housings and oil nozzle assemblies with squeeze film dampers. Thus the results of tests can be directly applied to the design and the development of gas turbine engines. Testing was done by varying operating speeds, axial load on bearings, and lubricant flowrates. During testing, the temperature of bearing at outer-ring face, the power consumption of the driving motor, and the rotating resistance of the bearing were measured. From this study, the representative factors for lubrication characteristics at high speed was found, and the most important one was not operating speed but axial load up to 1.95 million dmN speed and 303 kgf axial load. Furthermore, the detailed variation of the rotational resistance of the bearing could be visualized by measuring the change of the radial load under the bearing supports. The rotational resistance consists of the frictional resistance and the bearing-cavity oil resistance.

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ANN Based System for the Detection of Winding Insulation Condition and Bearing Wear in Single Phase Induction Motor

  • Ballal, M.S.;Suryawanshi, H.M.;Mishra, Mahesh K.
    • Journal of Electrical Engineering and Technology
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    • v.2 no.4
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    • pp.485-493
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    • 2007
  • This paper deals with the problem of detection of induction motor incipient faults. Artificial Neural Network (ANN) approach is applied to detect two types of incipient faults (1). Interturn insulation and (2) Bearing wear faults in single-phase induction motor. The experimental data for five measurable parameters (motor intake current, rotor speed, winding temperature, bearing temperature and the noise) is generated in the laboratory on specially designed single-phase induction motor. Initially, the performance is tested with two inputs i.e. motor intake current and rotor speed, later the remaining three input parameters (winding temperature, bearing temperature and the noise) were added sequentially. Depending upon input parameters, the four ANN based fault detectors are developed. The training and testing results of these detectors are illustrated. It is found that the fault detection accuracy is improved with the addition of input parameters.

Fault Diagnosis of Ball Bearings within Rotational Machines Using the Infrared Thermography Method

  • Kim, Dong-Yeon;Yun, Han-Bit;Yang, Sung-Mo;Kim, Won-Tae;Hong, Dong-Pyo
    • Journal of the Korean Society for Nondestructive Testing
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    • v.30 no.6
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    • pp.558-563
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    • 2010
  • In this paper, the novel approach for the fault diagnosis of the bearing equipped with rotational mechanical facilities was studied. As research works, by applying the ball bearing used extensively in many industrial fields, experiments were conducted in order to propose the new prognostic method about the condition monitoring for the rotational bodies based on the condition analysis of infrared thermography. Also, by using the vibration spectrum analysis, the real time monitoring was performed. As results, it was confirmed that infrared thermography method could be adapted into monitor and diagnose the fault for bearing by evaluating quantitatively and qualitatively the temperature characteristics according to the condition of the ball bearing.

Bearing Modeling of Superconducting Magnetic Bearings-Flywheel System (초전도 자기베어링-플라이휠 시스템의 베어링 모델링)

  • 김정근;이수훈
    • Journal of KSNVE
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    • v.9 no.5
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    • pp.891-898
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    • 1999
  • The purpose of Superconducting Magnetic Bearing Flywheel Energy Storage System (SMB-FESS) is to store unused nighttime electricity until it is needed during daytime. An analytical model of the SMB-FESS is necessary to identify the system behavior. At first, we have to model the superconducting magnetic bearing. Modeling the SMB is same as estimating the bearing parameter. The theoretical modal parameter is calculated through the equation of motion and the experimental modal parameter is estimated through the impact testing (modal testing). The bearing parameter is searched by using the non-linear least square method until the theoretical result corresponds to the experimental result. The suggested modeling method is verified by comparing experimental and analytical frequency response function.

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In-situ modal testing and parameter identification of active magnetic bearing system by magnetic force measurement and the use of directional frequency response functions (전자기력 측정과 방향성주파수 응답함수를 이용한 능동 자기베어링 시스템의 운전중 모드시험 및 매개변수 규명)

  • Ha, Young-Ho;Lee, Chong-Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.7
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    • pp.1156-1165
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    • 1997
  • Complex modal testing is employed for the in-situ parameter identification of a four-axis active magnetic bearing system while the system is in operation. In the test, magnetic bearings are used as exciters as well as actuators for feedback control. The experimental results show that the directional frequency response function, which is properly defined in the complex domain, is a powerful tool for identification of bearing as well as modal parameters. It is also shown that the position and current stiffnesses can be accurately estimated using the relations between the measured forces, displacements, and currents.