• Title/Summary/Keyword: bearing stress

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Design and Performance Test of High-speed Swivel Tool Head (고속 회전형 공구헤드의 설계 및 성능시험)

  • Kim, In-Hwan;Koo, Ja-Ham;Hur, Nam-Soo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.5
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    • pp.57-63
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    • 2014
  • At present, a high-speed swivel tool head of a small size is required to improve the productivity of CNC automatic lathes. Hence, there is growing interest in shorter machining times with higher cutting speeds. However, an increase in the rotation speed of a swivel tool head also has adverse effects, such as vibration and noise caused by the swivel tool head system. In this work, the fatigue life and contact pressure of a swivel tool head bearing system driven by gears were calculated. Based on the calculated results, a prototype swivel tool head was manufactured and its static and dynamic characteristics, i.e., the vibration, noise and precision, were measured using a reliability testing device which allows the application of cutting force to the end of the swivel tool head.

Compressibility behaviour of peat reinforced with precast stabilized peat columns and FEM analysis

  • Kalantari, Behzad;Rezazade, Reza K.
    • Geomechanics and Engineering
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    • v.9 no.4
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    • pp.415-426
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    • 2015
  • Researches have been done to discover ways to strengthen peat soil deposits. In this model study, fibrous peat that is the most compressible types of peat has been reinforced with precast peat columns stabilized with ordinary Portland cement and polypropylene fibres. Rowe cell consolidation tests as well as plate load tests (PLTs) were conducted on various types of test samples to evaluate the strength and deformation of untreated peat and peat reinforced by various types of columns. PLTs were conducted in a specially designed and fabricated circular steel test tank. The compression index ($C_c$) and recompression index ($C_r$) of fibrous peat samples reduced considerably upon use of precast columns. Also, PLT results confirmed the results obtained from Rowe cell tests. Use of polypropylene fibres added to cement further decreased ($C_c$) and ($C_r$) and increased load bearing capacity of untreated peat. Finite element method (FEM) using Plaxis 3D was carried out to evaluate the stress distributions along various types of tested samples and also, to compare the deformations obtained from FEM analysis with the actual maximum deformations found from PLTs. FEM results indicate that most of the induced stresses are taken on the upper portion of tested samples and reach their maximum values below the loading plate. Also, a close agreement was found between actual deformation values obtained from PLTs and values resulted from FEM analysis for various types of tested samples.

Optimization of Satellite Honeycomb Platforms (하니콤 위성 플래폼의 최적 설계)

  • Park, Jeong-Seon;Im, Jong-Bin;Kim, Jin-Hui
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.30 no.2
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    • pp.122-129
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    • 2002
  • An optimization of satellite honeycomb platforms under sever space environment is performed. There are many optimization constraints for space environment to be considered. A modified method of feasible direction and a genetic algorithm are used to optimize the satellite platform structures. The design constraints are concerned with bearing stresses at joints and natural frequencies. The results from the optimization methods are compared. The numerical results show that natural frequency constraints are dominant to reach the optimum design. This study verifies the design of satellite honeycomb platforms and suggests an optimal platform design.

Reliability Assesment Test on the Regular Maintenance of HTS Cable System (초전도케이블시스템 유지.보수에 따른 신뢰성 평가 시험)

  • Sohn, Song-Ho;Yang, Hyung-Suk;Lim, Ji-Hyun;Choi, Ha-Ok;Kim, Dong-Lak;Ryoo, Hee-Suk;Hwang, Si-Dole
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2009.06a
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    • pp.361-361
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    • 2009
  • KEPCO High Temperature Superconducting (HTS) cable system rated with $3\Phi$, 22.9kV, 1250A was laid in 2006, and the long term test is in progress. The HTS cable system with the cooling system has been operated below cryogenic temperature. That environment exposes the system to the thermo-mechanical stress due to the significant temperature difference, and the cooling system has moving parts for the forced circulation of the coolant. Therefore the HTS cable system experiences thermal fatigue and moving part such as liquid nitrogen pump need a regular replacement every 5000 hours Building the assessment criterion, the maintenance procedure was established and regular preventive maintenance was done; improvement of the termination structure and the replacement of the bearing of liquid nitrogen pump. Following the proper process, the reliability assessment test including He leakage detection and the stability of flow rate was performed. This paper describes the process and result of the first regular maintenance of KEPCO HTS cable system

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Dynamic Analysis of a Tilted HDD Spindle System due to Roundness (진원도 오차를 고려한 스핀들 시스템의 동적 특성 해석)

  • Koak, Kyu-Yeol;Jang, Gun-Hee
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.11a
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    • pp.840-846
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    • 2007
  • This paper investigates the dynamic behavior of a HDD spindle system due to the imperfect roundness of a rotating shaft. The shaft of a spindle motor rotates with eccentricity by the unbalanced mass of the rotating part. The eccentricity generates the run-out of a spindle motor which results in the eccentric motion of a rotating part. Roundness of a shaft affects this motion which limits the memory capacity of a HDD. This research proposes a modified Reynolds equation for the coupled journal and thrust FDBs to include the variable film thickness due to the roundness. Finite element method is used to solve the Reynolds equation for the pressure distribution. Reaction forces and friction torque are obtained by integrating the pressure and shear stress, respectively. The dynamic behavior is determined by solving the equations of a motion of a HDD spindle system in six degrees of freedom with the Runge-Kutta method to characterize the motion of a rotating part. This research shows that the roundness of a rotating shaft causes the excitation frequency with integer multiple of a rotating frequency.

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A new culture system for in situ observation of the growth and development of Eucyclops serrulatus (Copepoda: Cyclopoida)

  • PARK Sung-Hee;CHANG Cheon-Young;SHIN Sung-Shik
    • Parasites, Hosts and Diseases
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    • v.43 no.4 s.136
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    • pp.141-147
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    • 2005
  • A practical and convenient method of rearing Eucyclops serrulatus in a microculture environment is described. A complete life cycle of E. serrulatus was maintained in a narrow space on a microscope slide glass on which a cover glass of $22{\times}40mm$ in size was mounted at a height of 0.8mm. The culture medium was constituted by bottled mineral water boiled with grains of Glycine max (soybean). Chilomonas paramecium, a free-living protozoan organism, was provided as live food. Growth of nauplii hatched from eggs to the first stage of copepodite took an average of 7.7 days, and the growth of copepodite 1 to the egg-bearing adult female took an average of 20.1 days in the microculture cell with an average life time of 44.7 days. Continuous passage of cope pods was successfully maintained as long as sufficient medium and food were provided. The microculture method enables an in situ microscopic observation on the growth and developmental process of helminth larvae experimentally infected to copepods as well as of copepod itself. Furthermore, it does not require anesthetization and, therefore, minimize the amount of stress exposed to cope pods during the handling process.

Study on Structural and Stability Analyses of the Main Parts of a High-Precision Grinding Machine Considering the Cutting Force (절삭력을 고려한 고정밀 연삭기 핵심부품의 구조해석 및 안정성에 관한 연구)

  • Kim, In-Woo;Lee, Choon-Man
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.8
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    • pp.693-698
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    • 2015
  • Recently, the quality of products after the corresponding machining processes were scrutinized in the interest of maintaining a high product-quality standard. The structure and stability of machine tools are important for the prediction of product quality. A structural analysis needs to be carried out to achieve the stable design of machine tools before the initial design stage in the manufacturing process of a precision product. In this study, a structural analysis was carried out using a finite element analysis (FEA) simulation to obtain the design stability of the main parts of a grinding machine. The sizes and locations of both the maximum stress and deformation in consideration of the cutting force of the chuck, tail stock, and bearing of the grinding machine were analyzed. Finally the grinding machine was successfully developed.

Estimation of deformation modulus for rock mass using stress distribution under ground in Large Plate Load Test (대형평판재하시험의 지중응력 측정결과를 이용한 연암의 변형계수 산정)

  • Park, Won-Tae;Lee, Min-Hee;Choi, Yong-Kyu;Kim, Seok-Chan;Kim, Jung-Hwan
    • Proceedings of the Korean Geotechical Society Conference
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    • 2010.09a
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    • pp.539-545
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    • 2010
  • The field plate test has a good potential for determining since it measures both plate pressure and settlement. The deformation modulus of rock mass is differently measured for status of structures. The values of deformation modulus are obtained from laboratory test (uniaxial and triaxial test) and field test (pressuremeter test). Plate load test should be conducted by different loading plate sizes for geological structure of rock mass and scale of structures. In this paper, large plate load tests were performed to predict of structure's behavior and evaluate the ultimate bearing capacity of the foundation on soft rock. Simultaneously, deformation modulus of rock mass was estimated by back analysis of stresses measured in field test under rock mass. Finally, we verified the validation of deformation modulus of rock mass through result of large plate load test and numerical simulation.

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Evaluation of Bond Properties of Reinforced Concrete with Corroded Reinforcement by Uniaxial Tension Testing

  • Kim, Hyung-Rae;Choi, Won-Chang;Yoon, Sang-Chun;Noguchi, Takafumi
    • International Journal of Concrete Structures and Materials
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    • v.10 no.sup3
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    • pp.43-52
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    • 2016
  • The degradation of the load-bearing capacity of reinforced concrete beams due to corrosion has a profoundly negative impact on the structural safety and integrity of a structure. The literature is limited with regard to models of bond characteristics that relate to the reinforcement corrosion percentage. In this study, uniaxial tensile tests were conducted on specimens with irregular corrosion of their reinforced concrete. The development of cracks in the corroded area was found to be dependent on the level of corrosion, and transverse cracks developed due to tensile loading. Based on this crack development, the average stress versus deformation in the rebar and concrete could be determined experimentally and numerically. The results, determined via finite element analysis, were calibrated using the experimental results. In addition, bond elements for reinforced concrete with corrosion are proposed in this paper along with a relationship between the shear stiffness and corrosion level of rebar.

Analysis of Failure Mechanism for Wire-woven Bulk Kaogme (Wire-woven Bulk Kagome 의 파손 메커니즘 분석)

  • Lee, Byung-Kon;Choi, Ji-Eun;Kang, Ki-Ju;Jeon, In-Su
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1690-1695
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    • 2007
  • Lightweight metallic truss structures with open, periodic cell are currently being investigated because of their multi-functionality such as thermal management and load bearing. The Kagome truss PCM has been proved that it has higher resistance to plastic buckling, more plastic deformation energy and lower anisotropy than other truss PCMs. The subject of this paper is an examination of the failure mechanism of Wire woven Bulk Kagome(WBK). To address this issue, the out-of-plane compressive responses of the WBK has been measured and compared with theoretical and finite element (FE) predictions. For the experiment, 2 multi-layered WBK are fabricated and 3 specimens are prepared. For the theoretical analysis, the brazed joints of each wire in WBK are modeled as the pin-joint. Then, the peak stress of compressive behavior and elastic modulus are calculated based on the equilibrium equation and energy method. The mechanical structure with five by five cells on the plane are constructed is modeled using the commercial code, PATRAN 2005. and the analysis is achieved by the commercial FE code ABAQUS version 6.5 under the incremental theory of plasticity.

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