• Title/Summary/Keyword: bearing fault diagnosis

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Diagnosis of bearing by high frequency resonance technique (고주파 공진법에 의한 베어링의 이상 진단)

  • Shin, J.;Lee, J. C.;Oh, J. E.;Jang, K. Y.
    • Journal of the korean Society of Automotive Engineers
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    • v.14 no.5
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    • pp.83-94
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    • 1992
  • There has been a suggestion of many techniques as the methods of diagnosis for rotational machinery. In this study, HFRT was used as the analysis method for ball bearing of automobile and was compared with the conventional ANC technique. And this paper presented the computer simulation process about fault types and noise for the validity of the algorithm and identification of the physical meanings of HFRT. Also, experiment was performed using ball bearing and the results showed that HFRT was much more effective than the conventional methods in diagnostic process.

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Infrared Thermography Quantitative Diagnosis in Vibration Mode of Rotational Mechanics

  • Seo, Jin-Ju;Choi, Nam-Ryoung;Kim, Won-Tae;Hong, Dong-Pyo
    • Journal of the Korean Society for Nondestructive Testing
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    • v.32 no.3
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    • pp.291-295
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    • 2012
  • In the industrial field, real-time monitoring system like a fault early detection is very important. For this, the infrared thermography technique as a new diagnosis method is proposed. This study is focused on the damage detection and temperature characteristic analysis of ball bearing using the non-destructive infrared thermography method. In this paper, thermal image and temperature data were measured by a Cedip Silver 450 M infrared camera. Based on the results, the temperature characteristics under the conditions of normal, loss lubrication, damage, dynamic loading, and damage under loading were analyzed. It was confirmed that the infrared technique is very useful for the detection of the bearing damage.

Bearing Faults Identification of an Induction Motor using Acoustic Emission Signals and Histogram Modeling (음향 방출 신호와 히스토그램 모델링을 이용한 유도전동기의 베어링 결함 검출)

  • Jang, Won-Chul;Seo, Jun-Sang;Kim, Jong-Myon
    • Journal of the Korea Society of Computer and Information
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    • v.19 no.11
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    • pp.17-24
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    • 2014
  • This paper proposes a fault detection method for low-speed rolling element bearings of an induction motor using acoustic emission signals and histogram modeling. The proposed method performs envelop modeling of the histogram of normalized fault signals. It then extracts and selects significant features of each fault using partial autocorrelation coefficients and distance evaluation technique, respectively. Finally, using the extracted features as inputs, the support vector regression (SVR) classifies bearing's inner, outer, and roller faults. To obtain optimal classification performance, we evaluate the proposed method with varying an adjustable parameter of the Gaussian radial basis function of SVR from 0.01 to 1.0 and the number of features from 2 to 150. Experimental results show that the proposed fault identification method using 0.64-0.65 of the adjustable parameter and 75 features achieves 91% in classification performance and outperforms conventional fault diagnosis methods as well.

Corrosion Failure Diagnosis of Rolling Bearing with SVM (SVM 기법을 적용한 구름베어링의 부식 고장진단)

  • Go, Jeong-Il;Lee, Eui-Young;Lee, Min-Jae;Choi, Seong-Dae;Hur, Jang-Wook
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.9
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    • pp.35-41
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    • 2021
  • A rotor is a crucial component in various mechanical assemblies. Additionally, high-speed and high-efficiency components are required in the automotive industry, manufacturing industry, and turbine systems. In particular, the failure of high-speed rotating bearings has catastrophic effects on auxiliary systems. Therefore, bearing reliability and fault diagnosis are essential for bearing maintenance. In this work, we performed failure mode and effect analysis on bearing rotors and determined that corrosion is the most critical failure type. Furthermore, we conducted experiments to extract vibration characteristic data and preprocess the vibration data through principle component analysis. Finally, we applied a machine learning algorithm called support vector machine to diagnose the failure and observed a classification performance of 98%.

Fault Diagnosis of High-Speed Rotating Machinery With Control Moment Gyro for Medium and Large Satellite Using Envelope Spectrum Analysis (포락선 스펙트럼 분석을 이용한 중대형 위성용 제어모멘트자이로의 고속회전체 고장진단)

  • Kang, Jeong-Min;Song, Tae-Seong;Lee, Jong-Kuk;Song, Deok-Ki;Kwon, Jun-Beom;Lee, Il;Seo, Joong-Bo
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.50 no.6
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    • pp.413-422
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    • 2022
  • In this paper, the fault analysis of the momentum wheel, which is a high-speed rotary machinery of 'Control Moment Gyro' for medium and large satellite, was described. For fault diagnosis, envelope spectrum analysis was performed using Hilbert transformation method and signal demodulation method to find the impact signals periodically generated from amplitude modulated signals. Through this, the fault of the momentum wheel was diagnosed by analyzing whether there was a harmonic component of the rotational frequency and a bearing fault frequency in a specific frequency band with a high peak.

Adaptive Noise Cancelling 법에 의한 기계이상진단 소프트웨어 개발 (제 1 보 : Cepstrum 해석)

  • Oh, Jae-Eung;Kim, Jong-Kwan;Park, Soo-Hong
    • The Journal of the Acoustical Society of Korea
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    • v.7 no.4
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    • pp.77-85
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    • 1988
  • Many kinds of conditioning monitoring technique have been studied, so this study has inverstigated the possibility of checking the trend in the fault diagnosis of ball bearing, one of the elements of rotating machine, by applying the cepstral analyisis method using the adaptive noise cancelling (ANC) method. And computer simulation is conducted in order to verify the usefulness of ANC. The optimal adaptation gain in adaptive filter is estimated, the performance of ANC according to the change of the signal to noise ratio and convergence of least mean square algorithm is considered by simulation. It is verified that cepstral analysis using ANC method is more effective than the conventional cepstral analysis method in bearing fault diagnosis.

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A Study on Failure Diagnosis System for a Hydraulic Pump in Injection Molding Machinery Using Vibration Analysis (진동 분석을 이용한 사출성형기 유압펌프 결함 진단 시스템에 관한 연구)

  • Kim, Taehyun;Jeon, Yongho;Lee, Moon Gu
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.3
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    • pp.343-348
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    • 2013
  • In line with the advances in factory automation, various pieces of equipment are now operated in batch processes controlled by computers. However, many kinds of faults can occur in complicated and large systems, which can result in low productivity and economic loss. The reliability and safety of systems have been studied because of the difficulty of determining the severity and location of faults. Therefore, it is necessary to detect and diagnose such faults in order to guarantee the reliability and safety of the equipment. In this paper, a diagnosis method for the ball bearings of a hydraulic pump is applied using a vibration signal for the maintenance of injection molding equipment. The bearings' defects are selected as a main failure mode through a failure mode and effect analysis (FMEA). Usually, there are nonlinear and impulse components of vibration in a ball bearing with faults. For the effective fault diagnosis of a ball bearing, nonlinear diagnostic methods and time-frequency analysis are applied, in addition to the methods currently used, such as power spectrum, time series analysis, and statistical methods. As a result of this study, a failure diagnosis system is provided that is useful even for non-experts. This is a condition-based method that makes it possible to resolve problems in a timely and economical way, in contrast to the prior method, which required regular but wasteful maintenance based on the experience of expensive external experts.

Transfer Learning-Based Vibration Fault Diagnosis for Ball Bearing (전이학습을 이용한 볼베어링의 진동진단)

  • Subin Hong;Youngdae Lee;Chanwoo Moon
    • The Journal of the Convergence on Culture Technology
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    • v.9 no.3
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    • pp.845-850
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    • 2023
  • In this paper, we propose a method for diagnosing ball bearing vibration using transfer learning. STFT, which can analyze vibration signals in time-frequency, was used as input to CNN to diagnose failures. In order to rapidly learn CNN-based deep artificial neural networks and improve diagnostic performance, we proposed a transfer learning-based deep learning learning technique. For transfer learning, the feature extractor and classifier were selectively learned using a VGG-based image classification model, the data set for learning was publicly available ball bearing vibration data provided by Case Western Reserve University, and performance was evaluated by comparing the proposed method with the existing CNN model. Experimental results not only prove that transfer learning is useful for condition diagnosis in ball bearing vibration data, but also allow other industries to use transfer learning to improve condition diagnosis.

Condition Monitoring under In-situ Lubrication Status of Bearing Using Infrared Thermography (적외선열화상을 이용한 베어링의 실시간 윤활상태에 따른 상태감시에 관한 연구)

  • Kim, Dong-Yeon;Hong, Dong-Pyo;Yu, Chung-Hwan;Kim, Won-Tae
    • Journal of the Korean Society for Nondestructive Testing
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    • v.30 no.2
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    • pp.121-125
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    • 2010
  • The infrared thermography technology rather than traditional nondestructive methods has benefits with non-contact and non-destructive testings in measuring for the fault diagnosis of the rotating machine. In this work, condition monitoring measurements using this advantage of thermography were proposed. From this study, the novel approach for the damage detection of a rotating machine was conducted based on the spectrum analysis. As results, by adopting the ball bearing used in the rotating machine applied extensively, an spectrum analysis with thermal imaging experiment was performed. Also, as analysing the temperature characteristics obtained from the infrared thermography for in-situ rotating ball bearing under the lubrication condition, it was concluded that infrared thermography for condition monitoring in the rotating machine at real time could be utilized in many industrial fields.

Application of Multiple Parks Vector Approach for Detection of Multiple Faults in Induction Motors

  • Vilhekar, Tushar G.;Ballal, Makarand S.;Suryawanshi, Hiralal M.
    • Journal of Power Electronics
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    • v.17 no.4
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    • pp.972-982
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    • 2017
  • The Park's vector of stator current is a popular technique for the detection of induction motor faults. While the detection of the faulty condition using the Park's vector technique is easy, the classification of different types of faults is intricate. This problem is overcome by the Multiple Park's Vector (MPV) approach proposed in this paper. In this technique, the characteristic fault frequency component (CFFC) of stator winding faults, rotor winding faults, unbalanced voltage and bearing faults are extracted from three phase stator currents. Due to constructional asymmetry, under the healthy condition these characteristic fault frequency components are unbalanced. In order to balanced them, a correction factor is added to the characteristic fault frequency components of three phase stator currents. Therefore, the Park's vector pattern under the healthy condition is circular in shape. This pattern is considered as a reference pattern under the healthy condition. According to the fault condition, the amplitude and phase of characteristic faults frequency components changes. Thus, the pattern of the Park's vector changes. By monitoring the variation in multiple Park's vector patterns, the type of fault and its severity level is identified. In the proposed technique, the diagnosis of faults is immune to the effects of unbalanced voltage and multiple faults. This technique is verified on a 7.5 hp three phase wound rotor induction motor (WRIM). The experimental analysis is verified by simulation results.