• Title/Summary/Keyword: bearing fault

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Fault Diagnosis of an Electric Tool using Automaton (거동 반응을 이용한 전동공구 고장진단)

  • Lee, Seung-Mock;Choi, Yeon-Sun
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2006.05a
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    • pp.1328-1333
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    • 2006
  • For fault diagnosis of machines and equipments, knowledge-based method has been used widely but has some limitations for complex systems. These can be covered by model-based method. As one kind of model-based method, Qualitative modeling diagnosis method is developed in this research. The developed method uses output signal only. In this method quantization of the output signal mattes automata which can characterize the flow of the signal pattern to normal and fault respectively. As an example of the qualitative diagnosis method, an electric tool which has faults at gear and bearing were examined in this research. The result shows that the developed method can diagnose the fault clearly for the two fault cases.

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Performance Improvement of Bearing Fault Diagnosis Using a Real-Time Training Method (실시간 학습 방법을 이용한 베어링 고장진단 성능 개선)

  • Cho, Yoon-Jeong;Kim, Jae-Young;Kim, Jong-Myon
    • Asia-pacific Journal of Multimedia Services Convergent with Art, Humanities, and Sociology
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    • v.7 no.4
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    • pp.551-559
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    • 2017
  • In this paper, a real-time training method to improve the performance of bearing fault diagnosis. The traditional bearing fault diagnosis cannot classify a condition which is not trained by the classifier. The proposed 4-step method trains and recognizes new condition in real-time, thereby it can classify the condition accurately. In the first step, we calculate the maximum distance value for each class by calculating a Euclidean distance between a feature vector of each class and a centroid of the corresponding class in the training information. In the second step, we calculate a Euclidean distance between a feature vector of new acquired data and a centroid of each class, and then compare with the allowed maximum distance of each class. In the third step, if the distance between a feature vector of new acquired data and a centroid of each class is larger than the allowed maximum distance of each class, we define that it is data of new condition and increase count of new condition. In the last step, if the count of new condition is over 10, newly acquired 10 data are assigned as a new class and then conduct re-training the classifier. To verify the performance of the proposed method, bearing fault data from a rotating machine was utilized.

Fault Diagnosis of Rotating Machinery Using Multi-class Support Vector Machines (Multi-class SVM을 이용한 회전기계의 결함 진단)

  • Hwang, Won-Woo;Yang, Bo-Suk
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.14 no.12
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    • pp.1233-1240
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    • 2004
  • Condition monitoring and fault diagnosis of machines are gaining importance in the industry because of the need to increase reliability and to decrease possible loss of production due to machine breakdown. By comparing the nitration signals of a machine running in normal and faulty conditions, detection of faults like mass unbalance, shaft misalignment and bearing defects is possible. This paper presents a novel approach for applying the fault diagnosis of rotating machinery. To detect multiple faults in rotating machinery, a feature selection method and support vector machine (SVM) based multi-class classifier are constructed and used in the faults diagnosis. The results in experiments prove that fault types can be diagnosed by the above method.

Image recognition technology in rotating machinery fault diagnosis based on artificial immune

  • Zhu, Dachang;Feng, Yanping;Chen, Qiang;Cai, Jinbao
    • Smart Structures and Systems
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    • v.6 no.4
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    • pp.389-403
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    • 2010
  • By using image recognition technology, this paper presents a new fault diagnosis method for rotating machinery with artificial immune algorithm. This method focuses on the vibration state parameter image. The main contribution of this paper is as follows: firstly, 3-D spectrum is created with raw vibrating signals. Secondly, feature information in the state parameter image of rotating machinery is extracted by using Wavelet Packet transformation. Finally, artificial immune algorithm is adopted to diagnose rotating machinery fault. On the modeling of 600MW turbine experimental bench, rotor's normal rate, fault of unbalance, misalignment and bearing pedestal looseness are being examined. It's demonstrated from the diagnosis example of rotating machinery that the proposed method can improve the accuracy rate and diagnosis system robust quality effectively.

Fault Detection and Diagnosis of Faulty Bearing and Broken Rotor Bar of Induction Motors Based on Dynamic Time Warping (DTW를 이용한 유도전동기 베어링 및 회전자봉 고장진단)

  • Lee, Jae-Hyun;Bae, Hyeon
    • Journal of Advanced Marine Engineering and Technology
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    • v.31 no.1
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    • pp.95-102
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    • 2007
  • The issues of preventive and condition-based maintenance, online monitoring, system fault detection, diagnosis and prognosis are of increasing importance. This study introduces a technique to detect and identify faults in induction motors. Stator currents were measured and stored by time domain. The time domain is not suitable for representing current signals, so wavelet transform is used to convert the signals onto frequency domain. The raw signals can not show the significant feature, therefore difference values between the signal of the health conditions and that of the fault conditions are applied. The difference values were transformed by wavelet transform and the features are extracted from the transformed signals. The dynamic time warping method was used to identify the fault type. This study describes the results of detecting fault using wavelet analysis.

Fault diagnosis of rotating machinery using multi-class support vector machines (Multi-class SVM을 이용한 회전기계의 결함 진단)

  • 황원우;양보석
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2003.11a
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    • pp.537-543
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    • 2003
  • Condition monitoring and fault diagnosis of machines are gaining importance in the industry because of the need to increase reliability and to decrease possible loss of production due to machine breakdown. By comparing the vibration signals of a machine running in normal and faulty conditions, detection of faults like mass unbalance, shaft misalignment and bearing defects is possible. This paper presents a novel approach for applying the fault diagnosis of rotating machinery. To detect multiple faults in rotating machinery, a feature selection method and support vector machine (SVM) based multi-class classifier are constructed and used in the faults diagnosis. The results in experiments prove that fault types can be diagnosed by the above method.

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Dynamic Characteristic and Fault Analysis of the CANDU Nuclear Fuel Channel (CANDU 핵연료 채널에 대한 동특성 및 결함증상 해석)

  • 박진호;이정한;김봉수;박기용
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2003.11a
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    • pp.345-349
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    • 2003
  • The dynamic behavior of CANDU nuclear fuel channel was analyzed by the use of 3-dimensional finite element method, under the various fault conditions such as a fault in the end fitting support and the removal/migration of the garter spring in the fuel channel, in order to predict the dynamic behavior for a degraded symptoms of CANDU nuclear fuel channel. Moreover, the frequency response analysis for possible fault conditions was also peformed considering the effects of the pressure tube vibration and flow-induced vibration by the coolant flow. From the analysis of the frequency responses, defects in the garter spring have influenced the changes of 2nd and 3rd modes and all the important modes are varied for the failure in the journal bearing in the end fitting body.

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Optimal Datum Unit Definition for Diagnostics of Journal Bearing System (저널베어링 상태 진단을 위한 최적의 데이터 분석 기준 설정)

  • Youn, Byeng D.;Jung, Joonha;Jeon, Byungchul;Kim, Yeon-Whan;Bae, Yong-Chae
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2014.10a
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    • pp.84-89
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    • 2014
  • Data-driven method for fault diagnostics system often use machine learning technique. To use such technique proper signal processing should be implemented such as time synchronous averaging (TSA) for ball bearing systems. However, for journal bearing diagnostics systems not much has been researched, and yet a proper signal processing method has not been studied. Therefore, in this research an optimal datum unit for a reliable journal bearing diagnostics system along with angular resampling process is being suggested. Before extracting time and frequency domain features, angular resampling is applied to each cycle of vibration data. As to preserve the characteristics of vibration signal, averaging method is replaced by finding the optimal datum unit which strengthens statistical characteristics of vibration signal. Then 20 features were extracted for various cases, and those features are being evaluated by two criteria, separability and classification accuracy.

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Development of Software For Machinery Diagnostics by Adaptive Noise Cancelling Method (1St: Cepstrum Analysis)

  • Lee, Jung-Chul;Oh, Jae-Eung;Yum, Sung-Ha
    • 제어로봇시스템학회:학술대회논문집
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    • 1987.10a
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    • pp.836-841
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    • 1987
  • Many kinds of conditioning monitoring technique have been studied, so this study has investigated the possibility of checking the trend in the fault diagnosis of ball bearing, one of the elements of rotating machine, by applying the cepstral analysis method using the adaptive noise cancelling (ANC) method. And computer simulation is conducted in oder to identify obviously the physical meaning of ANC. The optimal adaptation gain in adaptive filter is estimated, the performance of ANC according to the change of the signal to noise ratio and convergence of LMS algorithm is considered by simulation. It is verified that cepstral analysis using ANC method is more effective than the conventional cepstral analysis method in bearing fault diagnosis.

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Bearing Fault Diagnosis using Adaptive Self-Tuning Support Vector Machine (적응적 자가 튜닝 서포트벡터머신을 이용한 베어링 고장 진단)

  • Kim, Jaeyoung;Kim, Jong-Myon;Choi, Byeong-Keun;Son, Seok-Man
    • Proceedings of the Korean Society of Computer Information Conference
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    • 2016.01a
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    • pp.19-20
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    • 2016
  • 본 논문에서는 서포트 벡터 머신 (SVM)의 분류 성능에 영향을 주는 인수인 C와 ${\sigma}$ 값을 적응적으로 최적화할 수 있는 적응적 자가튜닝 SVM을 이용한 베어링의 상태 진단 방법을 제안한다. SVM의 각 인수의 변화에 따른 베어링 상태 진단의 성능 변화 패턴을 분석하여 적합한 인수를 적응적으로 찾을 수 있는 방법을 제안하고, 제안한 방법의 우수성을 검증하기 위해 실제 베어링 신호를 이용하여 기존방법인 격자탐색과의 성능을 비교하였다.

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