• Title/Summary/Keyword: bearing design

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ANALYSIS OF FLUID CHARACTERISTICS OF THRUST BEARING ON MILLIMETER-SCALE MICRO GAS TURBINE (초소형 가스 터빈용 스러스트 베어링 내의 유동특성 해석)

  • Seo, J.H.;Baek, J.H.
    • 한국전산유체공학회:학술대회논문집
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    • 2010.05a
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    • pp.258-262
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    • 2010
  • Since MEMS based micro actuators or generating devices showed high efficiency per volume, plenty of research are ongoing. Among them, MEMS based millimeter-scale micro gas turbine is one of the most powerful item for replacing chemical batteries. However, due to MEMS manufacturing technique, it is very difficult that makes wide turbine bearing area. It causes low DN number, so sufficient bearing force is hard to achieve. Thus, the most important issue on micro gas turbine is to design the proper bearing which can keep rotor stable during operation. In order to that, micro-scale gas-lubricated bearing is generally used. In this paper, basic feasibility study of thrust bearing of 10mm diameter turbine is described. Thrust bearing is hydrostatic gas-lubricated type. Numerical simulation is performed with ANSYS CFX 11.0 which is commercial numerical tool. Relationship between bearing inlet pressure and mass flow rate and bearing force is figured while changing bearing gap and number of capillaries. The simulation results will be used for further design of micro gas turbine.

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Pressure Distribution Analysis for After Bush Bearing of Ship Propulsion Shaft (선박 추진축 선미 베어링 압력 분포 해석)

  • 신상훈;최익흥
    • Journal of the Society of Naval Architects of Korea
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    • v.41 no.3
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    • pp.35-40
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    • 2004
  • Since the scale of vessels is growing up recently, some troubles between the shaft and after bush bearing are frequently reported. Generally, mean pressure on bush bearing is used as a design criterion. However, in some case of the long bearing such as after bush bearing of the propulsion shaft, it might be liable to be locally under high pressure. As for the main engine bearings and the intermediate shaft bearing, it is reasonable to take the mean pressure as a design criterion. But, in case of after bush bearing, it is not sufficient because of the possibility of high pressure caused by local contact. In this study, Hertzian contact condition was applied to evaluation of the local pressure for after bush bearing. To reduce the local maximum pressure, the height of the after bush bearing was controlled. It was found that local maximum pressure could be reduced effectively by taking a partial slope on the white metal of the aft bush bearing.

A Study on Indicial Response Characteristics of a Gas-Lubricated Spiral-Grooved proceeding Bearing

  • Yabe, H.;Kaneshiro, T.;Hirayama, T.
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.101-102
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    • 2002
  • Indicial response characteristics of a rotor supported by a gas-lubricated, spiral-grooved proceeding bearing are studied theoretically to develop a fundamental investigation for the bearing design with considering NRRO characteristics. The trajectory of rotor movement is calculated by applying the non-linear orbit scheme against a prescribed impulse load, then two characteristic quantities are introduced to evaluate the indicial response performance of the bearing, i.e., 'maximum deviation of rotor center' and 'integrated rotor center deviation'. The effects of some design parameters of spiral grooves to these representative quantities are studied so that 'robust' design against impulse load is discussed.

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Finite Element Analysis on the Shaft Fitting to Inner Raceway of Radial Ball Bearing (레이디얼 볼베어링의 내륜 끼워맞춤에 관한 유한요소해석)

  • Ko, Byung-Du;Lee, Ha-Sung
    • Design & Manufacturing
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    • v.6 no.1
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    • pp.45-51
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    • 2012
  • The main goal of this paper is to establish an interference tolerance for determining optimal amount of clearance in the shaft-bearing system supported by radial ball bearings. The 2-D frictional contact model was employed for the FE analysis between the shaft and the inner raceway. Several examples were simulated using different material properties for the solid shaft. Efforts were focused on the deformation applied in the radial direction to select suitable bearings. The analysis results showed that the initial axial preload applied on the bearings plays a significant role to reduce bearing fatigue life. The proposed design parameters obtained by numerical simulations can approximately predict a rate of bearing life reduction as a function of shaft diameter ratio. This analysis can also be used to calculate the optimal initial radial clearance in order to obtain a shaft-bearing system design for high accuracy and long life.

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A Study on Design Method of Geogrid Encased Stone Colum for Settlement Reduction in Railroad (철도노반 침하저감을 위한 토목섬유 감쌈 쇄석말뚝 설계방안 고찰)

  • Lee, Dae-Young
    • Journal of the Korean Geosynthetics Society
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    • v.13 no.3
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    • pp.31-38
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    • 2014
  • The geogrid encased stone column (GESC) system, which increases the confinement effect, has been developed to improve the load carrying capacity of stone columns. The resonable design method for calculating the geogrid ring tension force and ultimate bearing capacity that can be applied to the design of GESC is proposed. In order to calculate design procedure for GESC, two ultimate bearing capacities were compared. One is the ultimate bearing capacity measured using data of the field loading test in light railway site and the other is the ultimate bearing capacity using suggested design procedure of GESC. The results indicated that design method of GESC higher ultimate bearing capacities compared with field loading test.

Optimum Design of Head Slider with Ultra-Thin Air-Lubricated Spacing for Enhanced Flying Characteristics (부상특성 향상을 위한 극소 공기윤활막을 지닌 헤드 슬라이더의 형상 최적 설계)

  • Gang, Tae-Sik;Choe, Dong-Hun;Jeong, Tae-Geon;Park, No-Yeol;Lee, Seong-Chang
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.4
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    • pp.725-733
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    • 2001
  • Flying attitudes of the slider, which are flying height, pitch and roll, are affected by the air flow velocity, the skew angle, and the manufacturing tolerances. Traditional designs of the air bearing surface have considered only the flying performances for the variations in the air flow velocity and the skew angle, which are determined by the radial position. In this study, we present the new shape design of the air bearing surface by considering the track seek performance and the air bearing stiffness as well as the traditional design requirements. The optimization technique is used to improve the dynamic characteristics and operating performance of the newly proposed air bearing surface shape design further. The optimized configuration is obtained automatically and the optimally designed sliders show the enhanced flying and dynamic characteristics.

A Study on the Optimum Shrink-fit for High Speed Ball Bearing of Machine Tool (공작기계용 고속 볼베어링의 최적 끼워맞춤에 관한 연구)

  • Kim, Woong;Lee, Choon-Man;Hwang, Young-Kug
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.9
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    • pp.94-102
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    • 2010
  • The spindle is the main component in machine tools. To develop high speed machine tools, a lot of studies have been carried out for high speed spindle. Bearing is very important part in spindle. The bearing clearance is influenced by shrink fit and thermal expansion during operation. The designer must take into account the reduction of shrink fits. The aims of this study are to grasp the shrink fits and behavior of a bearing which is a deeply connected with fatigue life of bearing and performance of spindle through FEM(Finite Element Method). This paper proposed optimum value of shrink fit considering deformation of spindle and stress of fitting area using design of experiments. Thus, the proposed formula can be used to obtain bearing internal clearance.

An Optimum Design of a Rotor-Bearing Spindle System for a Ultra Centrifuge (초고속 원심분리 회전축계의 최적설계)

  • 김종립;윤기찬;박종권
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.6
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    • pp.145-152
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    • 1998
  • This paper presents an optimum design of a rotor-bearing spindle system for a ultra centrifuge (80,000 RPM) supported by ball bearings with nonlinear stiffness characteristics. To obtain the nonlinear bearing stiffnesses, a ball bearing is modeled in five degrees of freedom and is analyzed quasi-statically. The dynamic behaviors of the nonlinear rotor-bearing system are analyzed by using a transfer-matrix method iteratively. For optimization. we use the cost function that simultaneously minimizes the weight of a rotor and maximizes the separation margins to yield the critical speeds as far from the operating speed as possible. Augmented Lagrange Multiplier (ALM) method is employed for the nonlinear optimization problem. The result shows that the rotor-bearing spindle system is optimized to obtain 9.5% weight reduction and 21% separation margin.

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The Design Criteria of Elastomeric Bearing for Highway Bridges (교량용 탄성받침의 설계압축응력에 대한 고찰)

  • 전규식
    • Proceedings of the Earthquake Engineering Society of Korea Conference
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    • 1998.10a
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    • pp.136-143
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    • 1998
  • Elastomeric bearing is used as one of the most useful way for isolation structures, because the horizontal stiffness is much lower than the vertical stiffness. The quality of Elastomeric bearing depends on the vulcanization procedure to manufacture, which produces the elasticity of the rubber from the compound of rubber and sulphur. The durability of Elastomeric bearing is affected by the deterioration due to ozone and ultra-violet attack. but the durability during the design life of bridges can be assured by the sufficient size of the bearing in spite of the deterioration in surface. In the design criteria of Elastomeric bearing, the stability of the bearings is evaluated by shear strain due to compression, lateral displacement, and rotation. The question how soft rubber can sustain heavy structure is now able to be solved by Ultimate capacity test of Laminated elastomeric Bearings, which results 1,200kg/$\textrm{cm}^2$ of the max. compressive stress and this shows what a sufficient safety factor Elastomeric bearing has!

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Design of Shoulder Height for Ball Bearing using Contact Analysis (접촉해석을 이용한 볼 베어링의 Shoulder Height 설계)

  • Kim, Tae-Wan;Yoon, Ki-Chan;Cho, Yong-Joo
    • Tribology and Lubricants
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    • v.24 no.5
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    • pp.228-233
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    • 2008
  • In this study, the methodology for determination of shoulder height in the internal shape design of ball bearing using 3D contact analysis is proposed. The static analysis of a ball bearing was performed to calculate the distribution of applied contact load and angles among the rolling elements. From each rolling element loads and the contact geometry between ball and inner/outer raceway, 3D contact analyses using influence function are conducted. These methodology is applied to HDD ball bearing. A critical axial load and a critical shoulder height which are not affected by edge are calculated. The proposed methodology may be applied to other rolling element bearing for the purpose of reducing the material cost and improving the efficiency of the bearing design process.