• Title/Summary/Keyword: beam hardening

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A study on the laser surface hardening of SM 45C steel (SM 45C강의 레이저 표면경화처리에 관한 연구)

  • 나석주;김성도;이건이;김태균
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.11 no.1
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    • pp.53-62
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    • 1987
  • High power lasers provide a controllable and precise energy source in surface transformation hardening. A careful control of the process is needed in order that the surface layer of the material reaches the austenizing temperature, but that it does not melt. In order to achieve this the results of theoretical and experimental studies on the laser surface hardening of a medium carbon steel are described. A two-dimensional computer program, which can be used generally for the determination of transient temperature distributions in welding and heat treatment, was established on the basis of the finite element method. For the confirmation of the accuracy of the numerical analysis, a medium carbon steel (SM 45C) of 5mm thickness was heat-treated with a 1kW CW CO$_{2}$ laser machine, while the traverse speed and the distance from the focal point (defocused distance) were varied. Experimental and numerical results showed a similar tendency in correlations between the hardened zone shape and the process parameters. With increasing beam spot diameter the width and depth of the hardened zone increased for relatively small beam spot diameters, but decreased rapidly after reaching the maximum value, while with increasing traverse speed the width and depth of the hardened zone decreased monotonously. Too small beam spot diameters are to be avoided, since the surface melting would lower the surface hardness and produce an uneven surface which may be unacceptable because of the possible requirement for subsequent machining. It could be observed that for a given traverse speed and laser power input there exists a optimal range of the beam spot diameter, which produce a large width of the hardened zone but no melting on the surface.

Analysis of Beam Hardening of Modulation Layers for Dual Energy Cone-beam CT (에너지 변조 필터로 구현한 이중 에너지 콘빔 CT의 에너지 스펙트럼 평가 연구)

  • Ahn, Sohyun;Cho, Sam Ju;Keum, Ki Chang;Choi, Sang Gyu;Lee, Rena
    • Progress in Medical Physics
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    • v.27 no.1
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    • pp.8-13
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    • 2016
  • Dual energy cone-beam CT can distinguish two materials with different atomic compositions. The principle of dual energy cone-beam CT based on modulation layer is that higher energy spectrum can be acquired at blocked x-ray window. To evaluate the possibility of modulation layer based dual energy cone-beam CT, we analyzed x-ray spectrum for various thicknesses of modulation layers by Monte Carlo simulation. To compare with the results of simulation, the experiment was performed on prototype cone-beam CT for 50~100 kVp with CdTe XR-100T detector. As the result of comparing, the mean energy of energy spectrum for 80 kVp are well matched with that of simulation. The mean energy of energy spectrum for 80 and 120 kVp were increased as 1.67 and 1.52 times by 2.0 mm modulation layer, respectively. We realized that the virtual dual energy x-ray source can be generated by modulation layer.

Characteristics of Surface Hardening by Laser Power Control in Real Time of Spheroidal Graphite Cast Iron (실시간 출력 제어를 통한 구상흑연 주철의 레이저 표면경화 특성)

  • Kim, Jongdo;Song, Mookeun
    • Laser Solutions
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    • v.18 no.2
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    • pp.1-4
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    • 2015
  • This study is related to the surface hardening treatment to spheroidal graphite cast iron for die by using high power diode laser. Laser device used in this experiment is capable of real-time laser power control. This is because the infrared temperature sensor (two color pyrometer) attached to the optical system measures the surface temperature of specimen and adjusts the laser power in real time. The surface treatment was carried out with the change of heat treatment temperature at the beam travel speed 3 mm/sec. Hardened width and depth was measured and hardened zone was analyzed by micro vickers hardness test in order to research the optimum condition of heat treatment. The changes in microstructure of the hardened zone also was examined. As a result of hardness measurement and observations on microstructure of hardened zone, hardness increased over three times as compared with base metal because the martensite was formed on the matrix structure.

A Study on the Welding Behavior of A3003 Aluminium Alloy Thin Sheet by Nd : YAG Laser Beam (박판 A3003 Al합금의 Nd : YAG 레이저빔 용접에 관한 연구)

  • 허인석;김병철;김도훈;김진수;이한용
    • Laser Solutions
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    • v.4 no.1
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    • pp.29-38
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    • 2001
  • This work was carried out to investigate the welding behavior of thin A3003 Al alloy sheets by Nd : YAG laser beam. Considering bead shape and mechanical properties, the laser pulse shapes selected were two kinds of 2-division and 3-division by varying power level and pulse duration. In order to obtain optimum conditions, the factorial design method and central composite design method were applied. Tensile test, optical microscopy, micro hardness test and TEM analysis were performed. Due to the annealing caused by thermal effect during laser welding, precipitates were coarsended. The HAZ was softened and failed during tensile test. The hardness of HAZ was lower than that of base metal, since the heat input relieved the work hardening effect and caused grain growth.

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Vibration analysis of a beam on a nonlinear elastic foundation

  • Karahan, M.M. Fatih;Pakdemirli, Mehmet
    • Structural Engineering and Mechanics
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    • v.62 no.2
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    • pp.171-178
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    • 2017
  • Nonlinear vibrations of an Euler-Bernoulli beam resting on a nonlinear elastic foundation are discussed. In search of approximate analytical solutions, the classical multiple scales (MS) and the multiple scales Lindstedt Poincare (MSLP) methods are used. The case of primary resonance is investigated. Amplitude and phase modulation equations are obtained. Steady state solutions are considered. Frequency response curves obtained by both methods are contrasted with each other with respect to the effect of various physical parameters. For weakly nonlinear systems, MS and MSLP solutions are in good agreement. For strong hardening nonlinearities, MSLP solutions exhibit the usual jump phenomena whereas MS solutions are not reliable producing backward curves which are unphysical.

Fatigue Crack Propagation Behavior for Electron Beam Welded Joint of SUS 321 (SUS 321 전자비임 용접부의 피로균열진전거동)

  • 김재훈
    • Journal of the Korean Society of Safety
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    • v.12 no.2
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    • pp.57-64
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    • 1997
  • Fatigue crack propagation behaviors and life prediction for SUS 321 plate and its electron beam weld metal were investigated using compact tension specimens. The larger the stress ratio is, the faster the crack propagates, but the variation of crack propagation rate decreases. The effect of stress ratio is greater in the slow crack propagation area than in the faster one. The crack propagation rate of electron beam weld metal is faster than that of base metal because of hardening, weld defect and residual stress in welding area. The crack propagation rate of transverse weld metal has a lower than that of base metal due to the effect of residual stress, but in the time of passing through welding area, has a higher rate. The crack propagation rate using $\Delta$K$_{eff}$ can be well plotted regardless of stress ratio. The fatigue life prediction method of considering crack closure more exactly predicts fatigue life than conventional one. conventional one.e.

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Increasing the flexural capacity of RC beams using partially HPFRCC layers

  • Hemmati, Ali;Kheyroddin, Ali;Sharbatdar, Mohammad K.
    • Computers and Concrete
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    • v.16 no.4
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    • pp.545-568
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    • 2015
  • High Performance Fiber Reinforced Cementitious Composites which are called HPFRCC, include cement matrices with strain hardening response under tension loading. In these composites, the cement mortar with fine aggregates, is reinforced by continuous or random distributed fibers and could be used for various applications including structural fuses and retrofitting of reinforced concrete members etc. In this paper, mechanical properties of HPFRCC materials are reviewed briefly. Moreover, a reinforced concrete beam (experimentally tested by Maalej et al.) is chosen and in different specimens, lower or upper or both parts of that beam are replaced with HPFRCC layers. After modeling of specimens in ABAQUS and calibration of those, mechanical properties of these specimens are investigated with different thicknesses, tensile strengths, tensile strains and compressive bars. Analytical results which are obtained by nonlinear finite analyses show that using HPFRCC layers with different parameters, increase loading capacity and ultimate displacement of these beams compare to RC specimens.

Mechanical Performance Evaluation of RC Beams with FRP Hybrid Bars under Cyclic Loads (FRP 하이브리드 보강근을 가지는 RC보의 반복하중에 대한 역학적 성능 평가)

  • Hwang, Chul-Sung;Park, Jae-Sung;Park, Ki-Tae;Kwon, Seung-Jun
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.21 no.1
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    • pp.9-14
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    • 2017
  • In the present work, a mechanical performances under cyclic loading in RC (Reinforced Concrete) beams with normal steel and FRPH (Fiber Reinforced Plastic Hybrid) bar are investigated. For the work, RC beam members with $200{\times}200{\times}2175mm$ of geometry and 24 Mpa of design strength are prepared, and 4-point-bending tests are performed for evaluation of cracking, yielding, and ultimate loads. Through static loading test, 48.9kN and 36.0 kN of yielding loads are measured for normal RC and FRPH beam, respectively. They have almost same ultimate load of 50.0 kN. Typical tension hardening behavior is observed in FRPH beam, which is caused by the behavior of FRPH bar with tension hardening. In cyclic loading conditions, FRPH beam has more smaller crack width and scattered crack pattern, and it shows more elastic recovery than normal RC beam. The energy dissipation ratio in FRPH beam is 0.83, which is greater than 0.62 in normal RC beam and it shows more effective resistance to cyclic loadings.

Surface Treatment in Edge Position of Spheroidal Cast Iron for Mold Materials by Using High Power Diode Laser (High Power Diode Laser을 이용한 금형재료용 구상화 주철의 모서리부 표면처리)

  • Hwang, Hyun-Tae;Song, Hyeon-Soo;Kim, Jung-Do;Song, Moo-Keun;Kim, Young-Kuk
    • Korean Journal of Materials Research
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    • v.19 no.9
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    • pp.457-461
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    • 2009
  • Recently, metal molding has become essential not only for automobile parts, but also mass production, and has greatly influenced production costs as well as the quality of products. Its surface has been treated by carburizing, nitriding and induction hardening, but these existing treatments cause considerable deformation and increase the expense of postprocessing after treatment; furthermore, these treatments cannot be easily applied to parts that requiring the hardening of only a certain section. This is because the treatment cannot heat the material homogeneously, nor can it heat all of it. Laser surface treatment was developed to overcome these disadvantages, and, when the laser beam is irradiated on the surface and laser speed is appropriate, the laser focal position is rapidly heated and the thermal energy of surface penetrates the material after irradiation, finally imbuing it with a new mechanical characteristic by the process of self-quenching. This research estimates the material characteristic after efficient and functional surface treatment using HPDL, which is more efficient than the existing CW Nd:YAG laser heat source. To estimate this, microstructural changes and hardness characteristics of three parts (the surface treatment part, heat affect zone, and parental material) are observed with the change of laser beam speed and surface temperature. Moreover, the depth of the hardened area is observed with the change of the laser beam speed and temperature.

A Study on the Residual Stress of AISI 4140 Formed during Surface Hardening Treatment by using the CO2 Laser Beam (CO2레이저 비임을 이용한 표면경화 처리중 형성된 AISI 4140의 잔류응력에 관한 연구)

  • Park, K.W.;Lee, J.B.;Han, Y.H.;Lee, S.Y.
    • Journal of the Korean Society for Heat Treatment
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    • v.9 no.4
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    • pp.289-299
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    • 1996
  • This study has been performed to investigate into some effects of power density and traverse speed of laser beam on the microstructure, hardness and residual stress of AISI 4140 treated by laser surface hardening technique. Optical micrograph has shown that large martensite and a small amount of retained austenite in outermost surface layer and fine lath martensite in inner surface hardened layer are formed under the condition of a given power density and traverse speed. Hardness measurements have revealed that as the power density increases at a given 2.0m/min of the traverse speed, the maximum hardness values of outermost surface hardened layer is increased from Hv=635 to Hv=670. X-ray analysis for residual stress has exhibited that low compressive residual stress values are obtained in center point of the cress section of surface hardened layer with in mid point between the edge and the center point, about 1.5mm from the center point, due simply to a difference in self-quenching rate. It has been shown that the higher the power density at a given traverse speed and the olwer the traverse speed at a given power density, the more the compressive residual stress values are increased due to an increase in the input heat of laser beam.

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