• Title/Summary/Keyword: beam hardening

Search Result 213, Processing Time 0.029 seconds

Surface Hardening of SM45C Steel by CO2 Laser (CO2 레이저를 이용한 SM45C 강의 표면경화)

  • Park, J.S.;Lee, O.Y.;Song, K.H.;Han, Y.H.
    • Journal of the Korean Society for Heat Treatment
    • /
    • v.8 no.1
    • /
    • pp.44-52
    • /
    • 1995
  • The specimen for laser hardening have been carried out using SM45C which is coated with black paint or graphite for better absorption. Segmented mirror was used in order to produce a square beam ($10{\times}10mm$) at the surface with a homegeneous intensity distribution across the beam. $CO_2$-Laser power was changed from 2kW to 4kW and transfer velocity was varied from 0.1m/min to 2.0m/min. The maximum hardness and case depth of SM45C steel are 790Hv and 1.5mm by laser hardening. When the surface of specimens was melted during laser hardening. the surface hardness of SM45C steel was decreased. The surface hardness of 2 layer coated specimen(black paint: $15.4{\mu}m$, graphite coating: $9.5{\mu}m$) was increased than that of 1 layer coated specimen. It is desirable to prepare 2 or more coating layer on the steel surface in order to sufficient case depth and hardness in laser hardening. The graphite coating on the specimen surface was obtained more uniform temperature distribution than black paint coating in laser hardening process.

  • PDF

Finite element analysis for surface hardening of SM45C round bar by diode laser (다이오드 레이저를 이용한 SM45C 환봉 표면경화 열처리의 유한요소해석)

  • Cho, Hae-Yong;Kim, Kwan-Woo;Lee, Jae-Hoon;Suh, Jeong;Kim, Jong-Do
    • Proceedings of the KSME Conference
    • /
    • 2007.05a
    • /
    • pp.683-688
    • /
    • 2007
  • Surface heat treatment of SM45C round bar by diode laser was simulated to find it's condition by using commercial finite element code MARC. Due to axisymmetric geometry, a quarter of model for SM45C round bar was considered and user subroutines were applied to boundary condition for the heat transfer. Material properties such as conductivity, specific heat and mass density were given as a function of temperature. Rotation speed of round bar and feed rate of beam were considered to design heat source model. Shape parameter values of heat source were determined by beam profile. As results, Three dimensional heat source model for diode laser beam conditions of surface hardening has been designed by the comparison between the finite element analysis results and experimental data on SM45C round bar. Diode laser surface hardening for SM45C round bar was successfully simulated and it should be useful to determine optimal heat treatment condition.

  • PDF

Microstructure and Hardness Distributions of $CO_2$ Lser Hrdened 12%-Cr Seel (12%-Cr 강의 $CO_2$ 레이저 표면경화에서 금속조직과 경도분포)

  • 김재도
    • Transactions of the Korean Society of Mechanical Engineers
    • /
    • v.16 no.10
    • /
    • pp.1861-1868
    • /
    • 1992
  • Laser beam hardening of 12%-Cr steel has been evaluated by using a continuous wave 3kW co$_{2}$ laser with a hardening mirror set. Experiment was performed on the hardening condition with a laser power of 2.85kW and travel speed of 1.0 and 1.5m/min. Multi passes have been also tried to find the hardening characteristics of partly overlapped zone. The black paint to use at high temperature was adopted to increase the absorptivity of laser beam energy with the wavelength of 10.6.mu.m at the surface of base metal. The microstructure of the hardened layers was observed by using a light microscopy, SEM and TEM. A fine Lamellar martensite formed in the hardened zones exhibits very high Vickers microhardness of 600Hv, whereas the tempered martensite distributes in the base metal with Vickers microhardness of 240Hv.It has been found that laser hardening with multi passes showed no significant drop of the hardness between adjacent passes.

Effective moment of inertia for rectangular elastoplastic beams

  • Faller, Ronald K.;Rosson, Barry T.
    • Structural Engineering and Mechanics
    • /
    • v.7 no.1
    • /
    • pp.95-110
    • /
    • 1999
  • An effective moment of inertia is developed for a rectangular, prismatic elastoplastic beam with elastic, linear-hardening material behavior. The particular solution for a beam with elastic, perfectly plastic material behavior is also presented with applications for beam bending in closed-form. Equations are presented for the direct application of the virtual work method for elastoplastic beams with concentrated and distributed loads. Comparisons are made between the virtual work method deflections and the deflections obtained by using an average effective moment of inertia over two lengths of the beam in the elastoplastic region.

Surface Hardening Characteristics of SK5 Steel by Pulsed YAG LASER (YAG 레이저에 의한 SK5 표면경화 특성)

  • 강형식;문종현;전태옥;박홍식
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 1995.10a
    • /
    • pp.921-924
    • /
    • 1995
  • Case hardening behavior of carbon tool steel(SK5) was investigated after pulsed YAG laser irradiation. In the case od beam passes,martensite formed in the melt zone and in former pearlite regions of the austenitization zone exhibits vary high Vickers hardness values. The molten depth and width decrease as the beam power density increase. The influence of depth and width of color painted specimen was also investigated. The molten zone of the black painted specimen was the largest. The were loss of the black painted specimen was smaller than any other painted or raw material.

  • PDF

On modeling coupling beams incorporating strain-hardening cement-based composites

  • Hung, Chung-Chan;Su, Yen-Fang
    • Computers and Concrete
    • /
    • v.12 no.4
    • /
    • pp.565-583
    • /
    • 2013
  • Existing numerical models for strain-hardening cement-based composites (SHCC) are short of providing sufficiently accurate solutions to the failure patterns of coupling beams of different designs. The objective of this study is to develop an effective model that is capable of simulating the nonlinear behavior of SHCC coupling beams subjected to cyclic loading. The beam model proposed in this study is a macro-scale plane stress model. The effects of cracks on the macro-scale behavior of SHCC coupling beams are smeared in an anisotropic model. In particular, the influence of the defined crack orientations on the simulation accuracy is explored. Extensive experimental data from coupling beams with different failure patterns are employed to evaluate the validity of the proposed SHCC coupling beam models. The results show that the use of the suggested shear stiffness retention factor for damaged SHCC coupling beams is able to effectively enhance the simulation accuracy, especially for shear-critical SHCC coupling beams. In addition, the definition of crack orientation for damaged coupling beams is found to be a critical factor influencing the simulation accuracy.

Surface Hardening of Tool Steels Using Laser Beam (레이저 빔을 이용한 공구강의 표면 경화)

  • Nam, K.S.;Lee, K.H.
    • Journal of the Korean Society for Heat Treatment
    • /
    • v.10 no.1
    • /
    • pp.71-78
    • /
    • 1997
  • This work was to investigate suitable tool steels for hardening using laser beam, and was studied on carbon tool steels and alloyed tool steels such as STC3 steel, STS3 steel, STD11 steel and SKH51 steel. The surface hardness of HV700-1000 and the hardening depth of 2-2.5mm were obtained on STC3 steel and STS3 steel, and HV800-1000 was obtained on SKH51 steel, but STD11 steel was not enough. Except STD11 steel, all steels used in this study can be hardened by laser quenching or laser rapid melting.

  • PDF

Estimation of Hardening Layer Depths in Laser Surface Hardening Processes Using Neural Networks (레이져 표면 경화 공정에서 신경회로망을 이용한 경화층 깊이 예측)

  • Woo, Hyun Gu;Cho, Hyung Suck;Han, You Hie
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.12 no.11
    • /
    • pp.52-62
    • /
    • 1995
  • In the laser surface hardening process the geometrical parameters, especially the depth, of the hardened layer are utilized to assess the integrity of the hardening layer quality. Monitoring of this geometrical parameter ofr on-line process control as well as for on-line quality evaluation, however, is an extremely difficult problem because the hardening layer is formed beneath a material surface. Moreover, the uncertainties in monitoring the depth can be raised by the inevitable use of a surface coating to enhance the processing efficiency and the insufficient knowledge on the effects of coating materials and its thicknesses. The paper describes the extimation results using neural network to estimate the hardening layer depth from measured surface temperanture and process variables (laser beam power and feeding velocity) under various situations. To evaluate the effec- tiveness of the measured temperature in estimating the harding layer depth, estimation was performed with or without temperature informations. Also to investigate the effects of coating thickness variations in the real industry situations, in which the coating thickness cannot be controlled uniform with good precision, estimation was done over only uniformly coated specimen or various thickness-coated specimens. A series of hardening experiments were performed to find the relationships between the hardening layer depth, temperature and process variables. The estimation results show the temperature informations greatly improve the estimation accuracy over various thickness-coated specimens.

  • PDF

General Response for Lateral-Torsional Buckling of Short I-Beams Under Repeated Loadings (반복하중을 받는 짧은 I형 보의 횡-비틀림 좌굴의 일반적 응답에 관한 고찰)

  • 이상갑
    • Computational Structural Engineering
    • /
    • v.5 no.1
    • /
    • pp.119-132
    • /
    • 1992
  • The objective of this study is to perform extensive parametric studies of the lateral-torsional buckling of short 1-beams under repeated loadings, and to gain a further insight into the lateral-torsional beam buckling problem. A one-dimensional geometrically (fully) nonlinear beam model is used, which includes superposed infinitesimal transverse warping deformation in addition to finite torsional warping deformation. A multiaxial cyclic plasticity model is also implemented to better represent cyclic metal plasticity in conjunction with a consistent return mapping algorithm. The general response for the lateral-torsional buckling of short I-beams under repeated loadings is examined through several parametric studies around the standard case : the material yield strength, the yield plateau, the strain hardening, the kinematic hardening, the residual stresses, the load eccentricity with respect to the shear center, the height of the load with respect to the cross-section of the beam, the location of the load along the length of the beam, the dimensions of the cross-section of the beam and the fixity of the supported end remote from the load.

  • PDF

Nonlinear Finite Element Analysis of UHPFRC I-Beam on the Basis of an Elastic-Plastic Fracture Model (탄소성 파괴역학 모델에 근거한 초고강도 섬유보강 콘크리트 I 형보의 비선형 유한요소해석)

  • Han, Sang-Mook;Guo, Yi-Hong
    • Journal of the Computational Structural Engineering Institute of Korea
    • /
    • v.22 no.3
    • /
    • pp.199-209
    • /
    • 2009
  • This paper deals with the three-dimensional finite element analysis of failure behavior of UHPFRC I-beam under monotonic load. Different from the constitutive law of normal and high strength concrete, an elastic-plastic fracture model that considers the tensile strain hardening is proposed to describe the material properties of UHPFRC. A multi-directional fixed crack criterion with tensile strain hardening is defined in the tensile region, and Drucker-Prager criterion with an associated flow rule is adopted in the compressive region. The influence of span, prestressing force and section on the behavior of UHPFRC I-beam are investigated. The comparison of the numerical results with the test results indicates a good agreement.