• Title/Summary/Keyword: bead formation

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Effect of Process Parameters on Bead Formation in Nd:YAG Laser Welding of Thin Steels (저탄소 박판 강재의 Nd:YAG 레이저 용접부 형성에 미치는 공정변수의 영향)

  • 김기철;허재협
    • Journal of Welding and Joining
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    • v.19 no.3
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    • pp.317-324
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    • 2001
  • This study deals with high power Nd:YAG laser welding of thin steels for small pressure vessels. Full penetration welding at the overlap joint was performed so as to assure sufficient weld strength. Results showed that mid-depth weld size reduced drastically with increasing the travel speed. Position of focus had little effect on the bead formation even though short focal system was used. However, the shape factor and the bead width had closely related with the position of focus. Based on the microstructural inspection, acceptable weld was obtained when the overlap clearance was controlled up to 20% of the base metal thickness. In the case that the joint contained more clearance than the critical value, both the tensile shear strength and the tear strength were reduced. Results also demonstrated that shielding gases were proved to play a key role as far as the bead formation characteristics was taken into consideration. Blowing dry air through 5mm in diameter nozzle produced narrower bead cross-section than that of argon or nitrogen shielding.

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Method to Overcome Gap Variation by Control of Arc Force in Root Pass Welding for Back Bead by GMAW (GMAW 루트패스 이면비드 용접에서 아크력제어에 의한 갭변동 극복 방법)

  • Son, Chang-Hee;Cho, Sang-Myung
    • Journal of Welding and Joining
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    • v.29 no.6
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    • pp.77-81
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    • 2011
  • In most industry, manual GTAW welding is preferred for formation of stable back bead in root weld of butt joint. However, manual GTAW welding has low productivity as compared with GMAW, also it has unstable bead quality which depend on skilled workers. So it is necessary to develop process of root pass welding by using automation GMAW that have stable back bead formation and high productivity. In this paper, the design of U-groove with 3mm root face was applied to extend the tolerance of misalignment in condition of standard root gap 1.5mm. Consequently, for the formation of stable back bead in root pass of butt welding, in case of the narrow root gap(0.5mm) the large arc force was applied by increasing the current and voltage. In case of the large root gap(2.5mm), the small arc force was applied by decreasing the current and voltage. Considering the various root gap, the required deposited metal was controlled by welding speed only.

The Geometry Prediction of Back-bead in Arc Welding

  • Lee, Jeong-Ick;Koh, Byung-Kab
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.5
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    • pp.84-89
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    • 2007
  • This research was done on the basis of assumption that there is a relationship between welding parameters and geometry of the back-bead being a gap in arc welding. Multiple regression analysis was used as method for predicting the geometry of the back-bead. The analysis data and the verification data were used for the formation of multiple regression analysis. The method was used to perform the prediction of the back-bead.

Simple and Cost-Effective Method for Edge Bead Removal by Using a Taping Method

  • Park, Hyeoung Woo;Kim, H.J.;Roh, Ji Hyoung;Choi, Jong-Kyun;Cha, Kyoung-Rae
    • Journal of the Korean Physical Society
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    • v.73 no.10
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    • pp.1473-1478
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    • 2018
  • In this study, we have developed a simple and cost-effective method to prevent edge bead formation by covering the edge of a chip-level substrate with heat-resistant tape during patterning using SU-8. Edge beads are a fundamental problem in photoresists and are particularly notable in high-viscosity fluids and thick coatings. Edge beads can give rise to an air gap between the substrate and the patterning mask during UV exposure, which results in non-uniform patterns. Furthermore, the sample may break since the edge bead is in contact with the mask. In particular, the SU-8 coating thickness of the chip-level substrates used in MEMS or BioMEMS may not be properly controlled because of the presence of edge beads. The proposed method to solve the edge bead problem can be easily and economically utilized without the need for a special device or chemicals. This method is simple and prevents edge bead formation on the sample substrate. Despite the small loss in the taping area, the uniformity of the SU-8 coating is improved from 50.9% to 5.6%.

Development of Automatic Filet Welding Torch System with High Speed Rotating Arc Sensor

  • Lee, W.K.;Lee, G.Y.;Kim, J.H.;Kim, S.B.
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.94.1-94
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    • 2001
  • Arc sensor gives important groove information during welding. Automatic seam tracking control system with arc sensor has significant characteristics such that bead formation is given as decentralization of penetration and formation of concave bead profile and that a turning point of transverse weaving with constant arc length control is decided whether or not torch height reaches to a specified setting level. Furthermore, the rotating action of the arc prevents hanging of weld bead and forms flat bead surface under high speed welding condition. The variation of groove and deposition area can be detected from the trace of weaving. The area and width of weaving trace has close correlation with the area of groove and deposition. In this paper, main object of this system is to realize an adaptive microprocessor based controller ...

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A Study on Back Bead Formation in Inclined-up Position of Flasma An Orbital Welding (플라즈마 아크 오비탈 용접의 경사상진자세에서 이면비드 형성에 관한 연구)

  • Kim, Hyo-Won;Cho, Sang-Myung
    • Journal of Welding and Joining
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    • v.27 no.1
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    • pp.71-78
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    • 2009
  • In the circumferential welding of pipe, welding phenomenon changes with the position of pipe. Especially in the overhead position, back bead of vertical-up position would be sunk. To investigate the size of back bead and keyhole with the change of the flow rate of pilot and shield gas at each position, bead-on plate welds were conducted on 6mm thickness SS400 with inclined-up position. When the rest of welding conditions remained constant, the width of back bead was increased as the flow rate of pilot gas was increased. And back bead tended to convex as the flow rate of shield gas was increased.

A Study on the Preparation and Application of Chitosan Microcapsule and Bead. (키토산 마이크로캅셀 및 비드의 제조와 응용에 관한 연구)

  • 하병조;이옥섭
    • Journal of the Society of Cosmetic Scientists of Korea
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    • v.20 no.1
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    • pp.37-51
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    • 1994
  • Empty cross-linked chitosan microcapsule was prepared by chemical cross-linking reaction using glutaraldehyde(GA). Chitosan bead was also prepared by coacervation method using sodium hydroxide. The technique involves the formation of a chitosan solution in the discontinuous phase of W/O emulsion. The factors influencing the emulsion stability have been examined to establish optimum conditions Chitosan microcapsules were useful for encapsulation of biological materials, and chitosan bead was useful to prepare the biologically active peptide-bound polysaccharide. As a model compound Gly-His-Lys, cell growth factor, was successfully coupled to chitosan bead.

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Effect of Be Mixing Ratio on the Characteristics of TIG Welding with High Current and High Speed (대전류 고속 TIG 용접 특성에 미치는 He 혼합비의 영향)

  • Oh Dong-Soo;Kim Yeong-Sik;Cho Sang-Myung
    • Journal of Welding and Joining
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    • v.23 no.3
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    • pp.54-60
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    • 2005
  • Tungsten Inert Gas(TIG) welding is today one of the most popular arc welding process because of its high quality welds and low equipment costs. Even if welding productivity increases with welding speed and current, this strategy is limited by the appearance of defects such as undercut and humping bead due to the depressed molten metal. The purpose of this study investigates the effect of He mixing ratio on the characteristics with high current and speed in TIG welding. The conclusions obtained permit to explain the arc start characteristics quantitatively and the maximum welding speed on stable bead formation with He mixing ratio for high current and speed TIG welding observed in experiments. Also through the relation of the maximum arc pressure and surface depression depth at high current and speed TIG welding, it made clear the mechanism of unstable bead formation.

Effect of Frequency and Fixed Solid Catalyst for Radical Production in Sonocatalysis (초음파 촉매 공정에서 주파수와 고정된 고체 촉매가 라디칼 생성에 미치는 영향)

  • Cho, Eunju;Na, Seungmin;Lee, Seban;Khim, Jeehyeong
    • Journal of Korean Society on Water Environment
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    • v.28 no.2
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    • pp.219-223
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    • 2012
  • The fixed solid catalysts such as glass bead, steel mesh, and $TiO_2$ coated ceramic bead were used to investigate effect of radical production at different frequencies. The radical production rate at 300 kHz was faster than that at 35 kHz without solid, but the tendency was changed with the presence of glass bead. The presence of glass beads create non-continuous points between the solid and liquid phases leading to increased formation of cavitation bubbles. However, the radical production decreased when steel mesh was used at 35 kHz although the surface area of contact with liquid was same when glass bead was used. Hence the solid catalyst did not always enhance the radical production. The radical production using $TiO_2$ coated ceramic bead was dramatically increased at 35 kHz due to the breakage of $TiO_2$ coated ceramic bead. Therefore the radical productions at 300 kHz using fixed solid catalysts generally increased while at 35 kHz the results fluctuated according to the experimental conditions.