• 제목/요약/키워드: batch process control

검색결과 204건 처리시간 0.028초

State Recognition and Prediction of a Batch Culture Using Fuzzy Rules

  • Fukuda, Tsunenobu
    • 한국지능시스템학회:학술대회논문집
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    • 한국퍼지및지능시스템학회 1993년도 Fifth International Fuzzy Systems Association World Congress 93
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    • pp.1098-1101
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    • 1993
  • The purpose of this work is to build a fuzzy model of a batch culture for a process control. The process is highly nonlinear system with large delay. This paper presents two methods of modeling the process behavior. One is a method of recognizing them by fuzzy rules that are contracted by the pattern analysis in consideration of skilled operators' way. The other is a method of predicting them by approximate linear models and fuzzy rules by statistic analysis.

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PPM 관리 체제하의 탄력적인 공정관리기법 (Elastic Process Control Method under PPM Management System)

  • 류영근;신숙현;조남호
    • 한국산업정보학회:학술대회논문집
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    • 한국산업정보학회 1998년도 춘계공동학술대회 발표논문집 IMF시대의정보화 추진전략
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    • pp.129-135
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    • 1998
  • The present automated manufacturing environment is very different when the classical statiscal process control method based on batch processing were used. Therefore these must be replaced by automated statiscal process control method. In this point of view , this study intends to develop the automated statiscal process control method which can be implemented in the proesent automated manufacturing environment . Specially this study suggested modified control limit line and developed the rule to identify the special cause of the manufacturing process in the aspect of the ppm manegement.

위치모수를 이용한 로버스트 CV 관리도의 설계 (Design of the Robust CV Control Chart using Location Parameter)

  • 전동진;정영배
    • 산업경영시스템학회지
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    • 제39권1호
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    • pp.116-122
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    • 2016
  • Recently, the production cycle in manufacturing process has been getting shorter and different types of product have been produced in the same process line. In this case, the control chart using coefficient of variation would be applicable to the process. The theory that random variables are located in the three times distance of the deviation from mean value is applicable to the control chart that monitor the process in the manufacturing line, when the data of process are changed by the type of normal distribution. It is possible to apply to the control chart of coefficient of variation too. ${\bar{x}}$, s estimates that taken in the coefficient of variation have just used all of the data, but the upper control limit, center line and lower control limit have been settled by the effect of abnormal values, so this control chart could be in trouble of detection ability of the assignable value. The purpose of this study was to present the robust control chart than coefficient of variation control chart in the normal process. To perform this research, the location parameter, ${\bar{x_{\alpha}}}$, $s_{\alpha}$ were used. The robust control chart was named Tim-CV control chart. The result of simulation were summarized as follows; First, P values, the probability to get away from control limit, in Trim-CV control chart were larger than CV control chart in the normal process. Second, ARL values, average run length, in Trim-CV control chart were smaller than CV control chart in the normal process. Particularly, the difference of performance of two control charts was so sure when the change of the process was getting to bigger. Therefore, the Trim-CV control chart proposed in this paper would be more efficient tool than CV control chart in small quantity batch production.

효모 배양을 위한 발효공정의 최적화 및 적응제어 (Optimization and Adaptive Control for Fed-Batch Culture of Yeast)

  • 백승윤;유영제이광순
    • KSBB Journal
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    • 제6권1호
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    • pp.15-25
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    • 1991
  • The optimal glucose concentration for the high-density culture of recombinant yeasts was obtained using dynamic simulation. An adaptive and predictive algoritilm complimented by the rule base was proposed for the control of the fed-batch fermentation process. The measurement of process variables has relatively long sampling period and relatively long time delay characteristics. As one of the solution on these problems, prediction techniques and rule bases were added to a classical recursive identification and control algorithm. Rule bases were used in the determination of control input considering the difference between the predicted value and the measured value. A mathelnatical model was used in the estimation and interpretation of the changes of state variables and parameters. Better performances were obtained by employing the control algorithm proposed in the present study compared to the conventional adaptive control method.

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Microbial Community Dynamics in Batch High-Solid Anaerobic Digestion of Food Waste Under Mesophilic Conditions

  • Yi, Jing;Dong, Bin;Xue, Yonggang;Li, Ning;Gao, Peng;Zhao, Yuxin;Dai, Lingling;Dai, Xiaohu
    • Journal of Microbiology and Biotechnology
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    • 제24권2호
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    • pp.270-279
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    • 2014
  • Microbial community shifts, associated with performance data, were investigated in an anaerobic batch digester treating high-solid food waste under mesophilic conditions using, a combination of molecular techniques and chemical analysis methods. The batch process was successfully operated with an organic removal efficiency of 44.5% associated with a biogas yield of 0.82 L/g $VS_{removal}$. Microbial community structures were examined by denaturing gel gradient electrophoresis. Clostridium and Symbiobacterium organisms were suggested to be mainly responsible for the organic matter catabolism in hydrolysis and acidogenesis reactions. The dynamics of archaeal and methanogenic populations were monitored using real-time PCR targeting 16S rRNA genes. Methanosarcina was the predominant methanogen, suggesting that the methanogenesis took place mainly via an aceticlastic pathway. Hydrogenotrophic methanogens were also supported in high-solid anaerobic digestion of food waste through syntrophism with syntrophic bacterium. Microbial community shifts showed good agreement with the performance parameters in anaerobic digestion, implying the possibility of diagnosing a high-solid anaerobic digestion process by monitoring microbial community shifts. On the other hand, the batch results could be relevant to the start-up period of a continuous system and could also provide useful information to set up a continuous operation.

Identification and Multivariable Iterative Learning Control of an RTP Process for Maximum Uniformity of Wafer Temperature

  • Cho, Moon-Ki;Lee, Yong-Hee;Joo, Sang-Rae;Lee, Kwang-S.
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2003년도 ICCAS
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    • pp.2606-2611
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    • 2003
  • Comprehensive study on the control system design for a RTP process has been conducted. The purpose of the control system is to maintain maximum temperature uniformity across the silicon wafer achieving precise tracking for various reference trajectories. The study has been carried out in two stages: thermal balance modeling on the basis of a semi-empirical radiation model, and optimal iterative learning controller design on the basis of a linear state space model. First, we found through steady state radiation modeling that the fourth power of wafer temperatures, lamp powers, and the fourth power of chamber wall temperature are related by an emissivity-independent linear equation. Next, for control of the MIMO system, a state space modeland LQG-based two-stage batch control technique was derived and employed to reduce the heavy computational demand in the original two-stage batch control technique. By accommodating the first result, a linear state space model for the controller design was identified between the lamp powers and the fourth power of wafer temperatures as inputs and outputs, respectively. The control system was applied to an experimental RTP equipment. As a consequence, great uniformity improvement could be attained over the entire time horizon compared to the original multi-loop PID control. In addition, controller implementation was standardized and facilitated by completely eliminating the tedious and lengthy control tuning trial.

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100 PPM 관리체제하의 실시간 공정관리 방안 (Real Time Process Control System under 100 PPM Management System)

  • 조남호;신숙현
    • 품질경영학회지
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    • 제25권1호
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    • pp.116-134
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    • 1997
  • The present automated manufacturing environment is very different when the classical statistical process control method based on batch processing were used. Therefore these must be replaced by automated statistical process control method. In this point of view, this paper intends to develop the automated statistical process control method which can be implemented in the present automated manufacturing environment. Specially this study developed the rules to identify the special causes of the manufacturing process in the aspect of the 100 PPM management, and a numerical example is demonstrated to verify the usefulness of these rules.

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배치 단위 밸브 부품 생산용 플런지 연삭의 최적 연삭 제어에 관한 연구 (Study on the Optimal Control of the Plunge Grinding for Valve Parts in Batch Production)

  • 최정주;최태원
    • 한국산학기술학회논문지
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    • 제12권11호
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    • pp.4726-4731
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    • 2011
  • 본 논문에서는 배치 단위로 이루어지는 플런지연삭의 최적 연삭 조건 선정을 위한 알고리즘을 제안하였다. 제안된 알고리즘은 연삭공정을 나타내는 상태변수를 선정하고 선정된 상태 변수를 바탕으로 각 사이클에서 이루어지는 최적의 연삭 조건을 GA(Genetic Algorithm)를 이용하여 선정하였다. 이를 바탕으로 전체 배치 단위의 최적 연삭조건은 DP(Dynamic Programming)를 이용하여 구하였다. 제안된 알고리즘을 시뮬레이션을 통해 그 가능성을 검증하였다.

Scheduling model for processes with both batch and continuous operations

  • Jeonghwa Hwang;Kang, Min-gu;Sungdeuk Moon;Lee, Jong-gu;Lee, Ho-kyung;Park, Sunwon
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2002년도 ICCAS
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    • pp.56.6-56
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    • 2002
  • 1. Introduction 2. Process description 2.1 Process description 2.2 Assumption 3. Mathematical model 3.1 MILP model for cintinuous part 3.2 LP model for batch part 4. Exapmles and Results 5. Conclusion. Acknowledgement. Reference.

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다품종용 회분식 공정에서의 중간 저장 탱크 공유를 위한 최적 생산계획 ; 회분식 조업의 자동화 모델 (Optimal Scheduling of Multi-product Batch Process for Common Intermediate Storage Policy; A Model for Batch Process Automation)

  • 정재학;이인범;양대륙;장근수
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1992년도 한국자동제어학술회의논문집(국내학술편); KOEX, Seoul; 19-21 Oct. 1992
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    • pp.303-308
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    • 1992
  • In this study, we propose a shared storage system which is more efficient policy than MIS(Mixed Intermediate Storage) policy for relatively rare storage system and can be called CIS(Common Intermediate Storage) policy. Using this strategy, we develop a new completion time algorithm and apply it to two kinds of optimal or near optimal scheduling method; combinatorial search and simulated annealing method. We also extend this strategy to other storage policy, for example MIS policy, with PLC(Programmable Logic Controller) logic and on/off action of electronic valves. It thus can be accepted as a basic form of FMS(Flexible Manufacturing System) for operating various storage policies. Finally we suggest the interlocking block to compansate for the shortcoming of CIS policy, i.e, complication of operation and safety, resulting in a basic batch process automation mode.

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