• 제목/요약/키워드: batch process control

검색결과 204건 처리시간 0.024초

Glutamate Decarboxylase (GAD)를 이용한 Gamma-Amino Butyric Acid (GABA) 생산 및 최적화 (Effects and Optimization of Gamma-Amino Butyric Acid (GABA) Production Process using Glutamate Decarboxylase (GAD))

  • 김의진;이중헌
    • KSBB Journal
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    • 제29권6호
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    • pp.426-431
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    • 2014
  • pH controlled batch reactor and bubble column reactors have been developed in this research. They were used to produce high concentration of GABA and to determine optimal pH for GABA production. Glutamate decarboxylase (GAD) was isolated from recombinant E. coli and used for GABA production from monosodium glutamate (MSG). pH control was inevitable because the pH increased with MSG consumption. GAD showed highest activity at acidic conditions at pH 5.5 but the optimal pH for GABA production was pH 6.0. When 1.5 mole of MSG was used as reactant, the 1.05 mole of GABA was produced after 10 hrs batch reaction. Using bubble column reactors, 80 % of MSG was converted to GABA for 6 hrs reaction and 1.2 mole of GABA was produced.

Optimization for the Composition of Assembly Cell in the Optical-Components System

  • Kim, Sok-Ha;Kim, Young-Ho;Seung, Gweon-Jeong;Lee, Man-Hyung;Bea, Jong-Il
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2001년도 ICCAS
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    • pp.133.4-133
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    • 2001
  • In the paper, a Visual factory model for a optical-components manufacturing process is built. The optical-components manufacturing process is composed of 3 operation processes; optical sub assembly process, package assembly process, and fiber assembly process. Each process is managed not a batch mode, which is one of most popular manufacturing styles to produce a great deal of industrial output, but though a modular cell. In the processes, a modular cell has to be processed independently of the other cells. Optimization for the composition of assembly cell in the optical-components system is made by the Visual factory model.

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D-정책과 집단도착을 갖는 이산시간 MAP/G/1 대기행렬시스템의 일량 분석 (Workload Analysis of Discrete-Time BMAP/G/1 queue under D-policy)

  • 이세원
    • 한국산업정보학회논문지
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    • 제21권6호
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    • pp.1-12
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    • 2016
  • 본 논문에서는 D-정책을 갖는 이산시간 BMAP/G/1 대기행렬시스템의 일량을 분석한다. 유휴한 서버는 시스템에 도착한 고객집단의 서비스시간의 총합이 이미 정해진 일량 임계값 D를 초과하면 시스템에 서비스할 고객이 없을 때까지 서비스를 제공한다. 시스템의 안정상태 일량변환벡터를 유도하고 성능척도로서 평균일량을 구하였다. 시뮬레이션을 통해 이론값들의 타당성을 검증하고 간단한 수치예제를 보였다.

전해부상을 고액분리 방법으로 적용한 SBR 공정의 운전 특성 (Operation Characteristics of the SBR Process with Electro-Flotation (EF) as Solids-liquid Separation Method)

  • 박민정;최영균
    • 한국물환경학회지
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    • 제24권3호
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    • pp.340-344
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    • 2008
  • Electro-flotation (EF) was applied to a sequencing batch reactor process (SBR) in order to enhance solids-liquid separation. Solids-liquid separation was good enough in the SBR coupled with EF (EF-SBR) and it was possible to maintain the concentration of mixed liquor suspended solids (MLSS) high in the EF-SBR. Under moderate organic loading condition (COD loading rate: 6 g/day), control SBR (C-SBR) showed similar treatment efficiencies with the EF-SBR. Under high organic loading condition (COD loading rate: 9.6 g/day), the solids-liquid separation in the C-SBR was deteriorated due to proliferation of filamentous bulking organisms at high F/M ratio. However, the EF-SBR was operated stably and with the high MLSS concentration (above 4,000 mg/L) regardless of the organic loading conditions during overall operating period leading to the satisfactory effluent quality. Gas production rate of the electrodes was gradually decreased because of anodic corrosion and scale build-up at the surface of cathode. However it could be partially overcome by use of corrosion-proof electrode material (SUS-316 L) and by periodic current switching between the electrodes.

회분식반응조 실험을 통한 탄소원(Fumarate) 주입조건에 따른 지하수 중 탈질율 및 탈질 관련 기능성 유전자 분석 (Evaluation of Denitrification Efficiency and Functional Gene Change According to Carbon(Fumarate) Concentration and Addition of Nitrate Contaminated-soil in Batch System)

  • 박선화;김현구;김문수;이경미;전상호;송다희;김덕현;김영;김태승
    • 한국지하수토양환경학회지:지하수토양환경
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    • 제20권7호
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    • pp.80-89
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    • 2015
  • Nitrate is on the most seriou pollutant encountered in shallow groundwater aquifer in agricultural area. There are various remediation technologies such as ion exchange, reverse osmosis, and biological denitrification to recover from nitrate contamination. Biological denitrification by indigenous microorganism of the technologies has been reviewed and applied on nitrate contaminated groundwater. In this work, we selected the site where the annual nitrate (NO3) concentration is over 105 mg/L and evaluated denitrification process with sampled soil and groundwater from 3 monitoring wells (MW4, 5, 6). In the results, the nitrate degradation rate in each well (MW 4, 5, and 6) was 25 NO3 mg/L/day, 6 NO3 mg/L/day, and 3.4 NO3 mg/L/day, respectively. Nitrate degradation rate was higher in batch system treated with 2 times higher fumarate as carbon source than control batch system (0.42M fumrate/1M NO3), comparing with batch system with soil sample. This result indicates that increase of carbon source is more efficient to enhance denitrification rate than addition of soil sample to increase microbial dynamics. In this work, we also confirmed that monitoring method of functional genes (nirK and nosZ) involved in denitrification process can be applied to evaluated denitrifcation process possibility before application of field process such as in-situ denitrification by push-pull test.

Real-time Fault Detection in Semiconductor Manufacturing Process : Research with Jade Solution Company

  • Kim, Byung Joo
    • International Journal of Internet, Broadcasting and Communication
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    • 제9권2호
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    • pp.20-26
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    • 2017
  • Process control is crucial in many industries, especially in semiconductor manufacturing. In such large-volume multistage manufacturing systems, a product has to go through a very large number of processing steps with reentrant) before being completed. This manufacturing system has many machines of different types for processing a high mix of products. Each process step has specific quality standards and most of them have nonlinear dynamics due to physical and/or chemical reactions. Moreover, many of the processing steps suffer from drift or disturbance. To assure high stability and yield, on-line quality monitoring of the wafers is required. In this paper we develop a real-time fault detection system on semiconductor manufacturing process. Proposed system is superior to other incremental fault detection system and shows similar performance compared to batch way.

회분식 탈질 공정에서 외부 탄소원에 따른 탈질효과 (The Effect of External Carbon Sources on Batch Denitrification Process.)

  • 윤동인;이진종;김동운;이기영
    • 한국미생물·생명공학회지
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    • 제26권2호
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    • pp.96-101
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    • 1998
  • 여러 가지 외부 탄소원(acetic acid, glucose, methanol, molasses)으로 활성 슬러지를 이용하여 탈질 효과를 살펴보았다. 질산성 질소와 아질산성 질소를 질소원으로 하는 혐기성 슬러지의 회분식 배양을 통해 탈질속도, COD 소비, 탈질율을 조사해 본 결과 molasses는 탈질속도나 COD 소비에서 glucose와 비슷하고 acetic acid나 methanol보다 높았으나, 탈질 효율에 있어서는 질산성 질소나 아질산성 질소배지에서 30-40%가 암모니아로 축적되어 탈질 효율이 떨어졌다. 이러한 현상은 molasses와 glucose를 탄소원으로 이용한 경우 발효에 의해 pH저하를 초래하고 이로 인해 탈질 효율이 감소되는 것으로 생각된다. 따라서 초기 pH를 조절하고 외부 탄소원은 molasses를 이용, 탈질 효과를 조사한 결과 pH 8일 때 암모니아의 축적은 거의 없었으며 탈질 속도에 있어서도 acetic acid의 경우보다 12시간정도 빠른 24시간 안에 99% 이상 탈질 효율이 증가함을 알 수 있었다.

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Manual Application of Adhesives

  • Hellmanns, Mark;Bohm, Stefan;Dilger, Klaus
    • 접착 및 계면
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    • 제7권4호
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    • pp.24-27
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    • 2006
  • International standards claim the best possible reliability in industrial manufacturing processes. This is also essential for the application with manual applicators. The application of adhesives with manual applicators is one of the most frequently used application techniques. The range of application reaches from the building of prototypes in the automobile industry over the use in single or small-batch manufacturing up to applications in crafts enterprises. Conventional manual applicators for adhesives and sealants don't fulfill the demands in international standards for the best possible reliability. Only the worker is able to control the quality and the quantity of the bond. A velocity-controlled manual applicator solves these restrictions. Special sensors and micro controllers calculate the flow-rate, the velocity and the location of the manual applicator. This leads to stable and repeatable application processes which are claimed in international standards. The location of the bond can be compared with the nominal value, so that it is possible to check the quality of the bond during application. Furthermore there is the potential to document the data of the manufacturing process.

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고농도 질산성 질소를 함유한 산세폐수의 생물학적 처리에 관한 연구 (A Study on the Biological Treatment of Acid Pickling Wastewater Containing a High Concentration of Nitrate Nitrogen)

  • 박상진;이상혁
    • 한국물환경학회지
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    • 제31권3호
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    • pp.253-261
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    • 2015
  • The purpose of this study is the efficient biological treatment of highly concentrated nitrate nitrogen by calcium ion control present within the pickling wastewater. In laboratory scale's experiments research was performed using a sequencing batch reactor and the evaluation of denitrification reaction in accordance with the injection condition of calcium ions, the surface properties of microorganisms, and the evaluation of sludge precipitability were performed. Results of the study showed that the denitrification reaction was delayed when injecting more than 600 mg/L of the calcium ion within the denitrification process. In addition, we observed the absorption form of calcium ions absorbed on the surface of microorganisms following an increase in the calcium ion dose. It was found that as the calcium ion dose increased the sludge precipitability also increased continuously and it is judged that a smooth denitrification induction is possible when treating the nitrate nitrogen by the calcium ion control of pickling waste water and the shortening of precipitation time enables a liquid operation to increase the reaction time.

저압식 진공 침탄(LPC) 열처리 공정 기술 개발 (Development of Process Technology for Low Pressure Vaccum Carburizing)

  • 동상근;양제복
    • 한국연소학회:학술대회논문집
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    • 한국연소학회 2004년도 제29회 KOSCI SYMPOSIUM 논문집
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    • pp.231-237
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    • 2004
  • Vacuum carburizing continues to gain acceptance as an alternative to atmosphere carburizing particularly in the car industry. The advantages of low-pressure carburization over atmospheric gas carburization is not only the creation of a surface entirely free of oxide and the environmentally friendly nature of these methods but also an improvement in deformation behaviour achieved by combining carburization with gas quenching, a reduction in batch times by increasing the carburization temperature, low gas and energy consumption and the prevention of soot to a large extent. In present study, an improved vacuum carburizing method is provided which is effective to deposit carbon in the surface of materials and to reduce cycle time. Also LPC process simulator was made to optimize to process controls parameters such as pulse/pause cycles of pressure pattern, temperature, carburizing time, diffusion time. The carburizing process was simulated by a diffusion calculation program, where as the model parameters are proposed with help the experimental results and allows the control of the carburizing process with good accordance to the practical results. Thus it can be concluded that LPC process control method based on the theoretical simulation and experimental datas appears to provide a reasonable tool for prototype LPC system.

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