• Title/Summary/Keyword: base and weld

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Fatigue Crack Propagation Behavior in Butt Weldment of SA106 Gr.C Main Steam Pipe Steel

  • Kim, Eung-Seon;Jang, Chan-Su;Kim, In-Sup
    • Proceedings of the Korean Nuclear Society Conference
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    • 1996.05c
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    • pp.92-97
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    • 1996
  • The fatigue crack propagation behavior in SA106 Gr.C main steam pipe weld joint was investigated in air environment. Crack growth rate tests were conducted on base metal and weld metal at load ratio of 0.1 and 0.3 and at frequency of 10Hz. The fatigue crack growth rates of the base metal and the weld metal were above the ASME reference line and the fatigue crack propagation rate of the weld metal was higher than those of the base metal. Fatigue crack growth rate increased with increasing the load ratio and the effect of the load ratio was more significant in the weld metal. The post weld heat treatment increased the fatigue crack growth rates of the base metal by reducing compressive residual stress and decreased those of the weld metal by reducing weld defects.

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Development of Expert System for Diagnosis of Weld Defects (용접 결함 진단 전문가시스템의 개발)

  • 박주용
    • Journal of Advanced Marine Engineering and Technology
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    • v.20 no.1
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    • pp.13-23
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    • 1996
  • Weld defects degrade the strength and safety of astructure and are resulted from the various cases. The complexity of causal relation of weld defects requires an expert for the analysis of weld defects and the measures counter to them. An expert system has the intelligent functions such as the representation of knowledge and the inference. On this research, weld defect are systematically analysed and their causal model is developed. This information is saved to the knowledge base. The suitable inference algorithm for the diagnosis of weld defects is developed and realized with C++ programming.

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Fatigue Crack Growth Characteristics on The Weld Joint of Bimaterial (이종재료 용접부의 피로균열진전 특성)

  • 권재도;김우현;박중철;배용탁;김중형
    • Proceedings of the KWS Conference
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    • 1997.10a
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    • pp.81-85
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    • 1997
  • This paper was conducted the fatigue crack growth test on the base metal and weld joint of bimaterial(carbon-stainless steel), carbon steel and stainless steel. As the result, the fatigue crack growth rate of weld joint on the stainless-stainless steel is faster than stainless base metal, and weld joint on the carbon-carbon steel heat affected zone is slower than carbon base metal. And fatigue crack growth rate of carbon-stainless steel weld joint and heat affected zone is similar to the behavior of stainless base metal. In conclusion, weld joint of bimaterial is stable in the fatigue crack growth behavior.

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High Fatigue Life and Tensile Strength Characteristics of Low Activation Ferritic Steel(JLE-1) by TIG Welding (TIG용접한 저방사화 페라이트강(JLF-1)의 고온강도 및 피로수명특성)

  • Yoon, H.K.;Lee, S.P.;Kim, S.W.;Park, W.J.;Kohyama, A.
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.181-186
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    • 2001
  • JLF-1 steel (Fe-9Cr-2W-V-Ta), low activation ferritic steel, is one of the promising candidate materials fer fusion reactor applications. High temperature fatigue life and tensile strength of JLF-1 steel and its TIG welded joints were investigated at the room temperature and $400^{\circ}C$. The strength of base metal (JLF-1) is in between those of weld metal and the HAZ. When the test temperature was increased from room temperature to $400^{\circ}C$, both strength and ductility decreased for base metal, weld metal and the HAZ. The longitudinal specimens of base metal showed similar strength and ductility compared with those of the transverse specimens at room temperature and $400^{\circ}C$. Little anisotropy was observed in the JLF-1 steel base metal in terms of rolling direction. Fatigue limit of weld metal which was obtained from cross-weld specimen is 495MPa. Thus, the weld metal showed the higher fatigue limit than those of base metal at both room temperature and $400^{\circ}C$. Little anisotropy of fatigue properties was observed for JLF-1 base metal in terms of rolling direction. When the test temperature was increased from room temperature to $400^{\circ}C$, the fatigue limit of both base metal and weld metal decreased substantially.

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The Fatigue Behavior of Tailored Welded Blank Sheet Metal by Laser Beam (레이저를 이용한 Tailored Blank 용접 판재의 피로거동)

  • 오택열
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.4
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    • pp.48-55
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    • 2000
  • For the Tailor Welded Blank sheet used for automobile body panel, the characteristics of fatigue strength and crack propagation behavior were studied. The thickness of specimens was joined to be same (0.9mm+0.9mm) and different (0.9mm+2.0mm) .As a base test, mechanical properties around weld zone were examined . The results indicated that there were no significant decreases in mechanical properties , but hardness around weld bead was 2.3 times greater than base material . The fatigue strength was the highest when the loading direction was parallel to the welding direction, which was about 85% of tensile strength of base material. It was decreased by 8.5% when the thickness of specimens and base metal was different, and it was increased by 25% when pres-strain was applied. The crack propagation rate was noticeably decreased around weld line and rapidly increased as it passed through weld line. Reviewing the shape of the crack propagation , crack width around weld line was around the weld zone due to retardation of crack growth , but is became narrow passing weld line due to decreased toughness.

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The variation of SCC resistance in duplex stainless steel weldment (이상계 스테인레스강 용접부의 응력부식균열에 관한 연구)

  • 김충언;강춘식;김희진
    • Journal of Welding and Joining
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    • v.5 no.4
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    • pp.36-46
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    • 1987
  • The impact toughness and SCC resistance of duplex stainless steel weldment made by GTAW, GMAW and SMAW processes was studied. The impact toughness of GTA weld metal was higher than that of GMA weld metal which contained more ferrite phase than GTA weld metal. The impact toughness of SMA weld metal was the lowest due to the harmful effect of inclusions inspite of richness of more ductile austenite phase. From these facts, it can be concluded that the important factors determining the weld metal toughness were the amount of ferrite phase and the cleaness of weld metal. While the SCC resistance of SMA weld metal was lower than that of base metal and nay other weld metal, the SCC resistance of GMA and GTA weld metal was higher than that of base metal but that of all the HAZ's were lower than that of base metal. Therefore, the impact toughness and SCC resistance of GTA and GMA weldment was pretty good as long as phase ratio was propertly controlled. Although the phase ratio was controlled, SMA weld metal could not get a good combination because the lack of shielding from the environment results in a high content of inclusions in weld metal.

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A Representative Stress for Unified Fatigue Damage Model

  • Nam, Yong-Yun
    • 연구논문집
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    • s.34
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    • pp.59-68
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    • 2004
  • The hot spot stress approach and the notch strain approach are discussed with some results of them. And a stress model that can be applicable to several types of weld joints with single S-N curve of the base material. The stress model uses the geometric characteristics of the stress distribution vicinity of weld joints. The model was applied to five different weld joins(the base material is SM490B). By the representative stress, the experimental fatigue data are plotted very closely to the S-N curve of the base material.

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An Evaluation of Fatigue Properties on Dissimilar Friction Weld of Heat-Resisting Steels Used in Vehicle Valves (차량 밸브용 내열강재 이종 마찰용접부의 피로특성 평가)

  • 이동길;이상열;정재강
    • Transactions of the Korean Society of Automotive Engineers
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    • v.10 no.2
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    • pp.186-192
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    • 2002
  • The fatigue crack propagation characteristics were investigated on dissimilar friction weld of two kind of heat-resisting steels (STR3 and STR35) commonly used in valve materials for vehicles. A small circular artificial defect was machined to induce fatigue crack at bonded line, heat affected zone and base metal of the weld on the surface of the specimens. From the results of the experiment, the fatigue limits of the materials STR3 and STR35 were obtained to be 429.0MPa and 409.4MPa respectably. The STR35 base metal and 1.0mm HAZ specimens showed 190% and 82% higher fatigue life than STR3 base metal. And the fatigue life of 1.0mm HAZ specimen was shown 99% on STR3 and 29% on STR35 higher than that of their base metal. But the fatigue life of weld interface specimen was shown 18% on STR3 and 72% on STR35 lower than that of their base metal because of the weld interface separation.

Effect of Welding method and Welding Material to Corrosion Property of Repair Weld Zone for Exhaust Valve in 5% H2SO4 Solution -1 (5% 황산용액에서 배기밸브 보수 용접부의 부식 특성에 미치는 용접방법과 용접봉의 영향-1)

  • Kim, Jin-Gyeong;Cho, Hwang-Rae;Lee, Myung-Hoon;Kim, Yun-Hae;Moon, Kyung-Man
    • Journal of Advanced Marine Engineering and Technology
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    • v.31 no.6
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    • pp.744-752
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    • 2007
  • Recently a fuel oil of the diesel engine in the ship is being changed with low quality as the oil price is higher more and more. Therefore the wear and corrosion in all parts of the engine like cylinder liner ring groove of piston crown, spindle and seat ring of exhaust valve are increased with using of heavy oil of low quality In particular the degree of wear and corrosion in between valve spindle and seat ring are more serious compared to the other parts of the engine due to operating in severe environment such as the high temperature of exhaust gas and repeating impact. Thus the repair weld to the valve spindle and seat ring is a unique method to prolong the life of the exhaust valve in an economical point of view In this study. corrosion property of both weld metal zone and base metal was investigated with some electrochemical methods such as measurement of corrosion potential, cathodic and anodic polarization curves, cyclic voltammogram and polarization resistance etc. in 5% $H_2SO_4$ solution. in the case of being welded with some welding methods and welding materials to the exhaust valve specimen as the base metal. In all cases. the values of hardness of the weld metal zone were more high than that of the base metal. And their corrosion resistance were also superior to the base metal. The weld metal of A2F(AC SMAW: 2 pass welding with foreign electrode) showed a relatively good results to the corrosion resistance as well as the hardness compared to the ether welding methods and welding materials. Moreover it indicated that hardness of the weld metal by the domestic electrode was considerably high compared to that of the foreign electrode.

Electron beam weldability of Niobium (니오븀의 전자빔 용접성)

  • An, Byung-Hun;Yoon, Jong-Won;Kim, Sook-Hwan
    • Laser Solutions
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    • v.11 no.2
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    • pp.15-19
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    • 2008
  • Electron beam (EB) weldability of pure grade Nb sheet was studied. One of Nb sheets was as-annealed and the other was cold rolled. Microstructures, Vickers hardness, and transverse weld tensile test were carried out for the base metal, the heat affected zone (HAZ) and weld metal. In the case of the EB welds made using the annealed Nb sheeet, fine equiaxed grains and coarse grains were dominant at the base metal and the HAZ, respectively, and columnar grains were observed at the weld metal. For the EB welds made using the cold rolled Nb sheet, elongated grains in the rolling direction at the base metal, and the microstructures of the weld metal and the HAZ are similar to those of the EB welds made using the annealed Nb sheet, respectively. For both annealed and cold rolled Nb sheet, the width of the HAZs are unusually wide in spite of using high density heat source, i.e. electron beam, and the grain sizes of both HAZs are similar. When tensile test was carried out using the transverse weld specimens, the failure occurred at the HAZ for both EB welds made using Nb sheets annealed and cold rolled, respectively and the tensile strengths of both specimens were 161MPa. Vickers hardness of EB welds made using annealed Nb was 56-57 Hv at both base metal and weld metal, 52-53 Hv at the HAZ. On the other hand, Vickers hardness of EB welds made using cold rolled Nb was 97-99 Hv at the base metal, but the hardness values of weld metal were similar to those obtained at the weld metal of annealed Nb.

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