• Title/Summary/Keyword: baffles

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Design of a pilot-scale helium heating system to support the SI cycle (파이롯 규모 SI 공정 시험 설비에서의 헬륨 가열 장치 설계)

  • Jang, Se-Hyun;Choi, Yong-Suk;Lee, Ki-Young;Shin, Young-Joon;Lee, Tae-Hoon;Kim, Jong-Ho;Yoon, Seok-Hun;Choi, Jae-Hyuk
    • Journal of Advanced Marine Engineering and Technology
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    • v.40 no.3
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    • pp.157-164
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    • 2016
  • In this study, researchers performed preliminary design and numerical analysis for a pilot-scale helium heating system intended to support full-scale construction for a sulfur-iodine (SI) cycle. The helium heat exchanger used a liquefied petroleum gas (LPG) combustor. Exhaust gas velocity at the heat exchanger outlet was approximately 40 m/s based on computational thermal and flow analysis. The maximum gas temperature was reached with six baffles in the design; lower gas temperatures were observed with four baffles. The amount of heat transfer was also higher with six baffles. Installation of additional baffles may reduce fuel costs because of the reduced LPG exhausted to the heat exchanger. However, additional baffles may also increase the pressure difference between the exchanger's inlet and outlet. Therefore, it is important to find the optimum number of baffles. Structural analysis, followed by thermal and flow analysis, indicated a 3.86 mm thermal expansion at the middle of the shell and tube type heat exchanger when both ends were supported. Structural analysis conditions included a helium flow rate of 3.729 mol/s and a helium outlet temperature of $910^{\circ}C$. An exhaust gas temperature of $1300^{\circ}C$ and an exhaust gas rate of 52 g/s were confirmed to achieve the helium outlet temperature of $910^{\circ}C$ with an exchanger inlet temperature of $135^{\circ}C$ in an LPG-fueled helium heating system.

Numerical Study on the Baffle Structure for Determining the Flow Characteristic in Small Scale SCR System (소형 SCR 시스템 내 유동 제어를 위한 Baffle의 구조 결정에 관한 수치해석적 연구)

  • Park, Mi-Jung;Chang, Hyuk-Sang;Ha, Ji-Soo
    • Journal of Korean Society of Environmental Engineers
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    • v.32 no.9
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    • pp.862-869
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    • 2010
  • Numerical analysis was done to evaluate the gas flow distribution in small scale SCR system which has $2.4{\times}2.4{\times}3.1\;m^3$ in volume and 25,300 Sm3/hr in flue gas flow capacity. Various types of baffles proposed for controlling the flow uniformity were evaluated by the CFD analysis to find the optimal geometry of the baffle in the SCR system. By installing baffles in the SCR system, the RMS (%) value was raised up to 6.2% compared with the baffle-uninstalled state. The effect of baffle thicknesses on the RMS (%) value was not shown within 0 and 8 mm in thickness, but the RMS (%) value was raised by 2.5% in 10 mm of baffles thickness, which causes the unstability in flow. By comparison between the shape of baffles, it is known that the lattice type baffle has better performance in controlling the flow uniformity than the circular truncated cone type baffle or mixer type baffle. RMS (%) values have more that 10% difference according to the shape of baffle type.

Acoustic Analysis of KSR-III Combustion Chamber with Various 5-Blade Baffles under Non-Reacting Condition (5-블레이드 배플이 설치된 로켓엔진 연소실에서의 상온음향 해석)

  • Kim, Hong-Jip;Kim, Seong-Ku;Sohn, Chae-Hoon
    • 한국연소학회:학술대회논문집
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    • 2003.05a
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    • pp.167-171
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    • 2003
  • Acoustic characteristics of baffled combustion chamber to elucidate suppressing effect of baffle on combustion instability are numerically investigated by linear acoustic analysis. A hub-blade baffle of 5 blades is selected as a candidate one and five variants of baffles with various configuration are designed. Resonant-frequency shift and damping factor are analyzed quantitatively as damping parameters. When the hub is located radially at the pressure node, the decrease of resonant frequency and increase of damping factor in 1R mode are dominant. But sub-1T mode is formed within hub, therefore, there would be a possibility of initiating 1T mode in unbaffled region, which would occur another problem. For smaller hub size, four kinds of axial baffle length is selected. As the axial baffle length increases, resonant frequency shift and increase of damping factor of transverse acoustic modes is obtained. Especially, two close acoustic modes such as 1L and 1T could be overlapped for a certain axial length, resulting in extreme increase of damping factor. The present study based on linear acoustic analysis is expected to be a useful confirming tool to predict acoustic field and design a passive control devices such as baffle and acoustic cavity.

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NUMERICAL STUDY ON THE PERFORMANCE CHARACTERISTICS OF SHELL AND TUBE HEAT EXCHANGER BY FLOW DISTRIBUTORS : PART(I) FLOW CHARACTERISTICS (유동분배판에 의한 원통 다관형 열교환기의 성능 특성에 관한 수치해석적 연구(I): 유동특성)

  • Park, Y.M.;Chung, H.T.;Kim, H.B.
    • Journal of computational fluids engineering
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    • v.19 no.3
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    • pp.20-23
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    • 2014
  • The flow pattern inside the inlet chamber of the tube side is one of the key parameters influencing on the performances of the shell-and-tube type of heat exchangers(STHE). In order to improve the flow distribution, the baffle shaped as the porous plate is installed in the inlet chambers. In the present study, numerical simulation has been performed to investigate the flow features of the tube side of the STHE in sense of the hydraulic performances. The flow fields have been analysed by the three-dimensional Navier-Stokes solvers with the proper turbulent models. Computational domain is ranged in the whole of the tube side of the STHE. The numerical results showed that the presence of the baffles improves the redistribution of the flow injecting to the tube bundels. The good agreements of the numerical results with the experimental results of PIV measurements have been shown for the validation of the numerical methods adopted in the present papers.

The Efficiency Prediction for Plate Type Steam Reformer with Shape Change of Combustion Chamber (평판형 STR의 연소공간 형상변화에 따른 성능 예측)

  • Kim, Hun-Ju;Lee, Ji-Hong;Lee, Myeong-Yong;Lee, Sang-Seok;Lee, Do-Hyung
    • Transactions of the Korean hydrogen and new energy society
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    • v.21 no.4
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    • pp.286-294
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    • 2010
  • According to the propagation of fuel cell system, the importance of that system efficiency is being magnified. Thus, the efficiency improvement of reformer which is the important part of fuel cell system will be required. In structural aspect, the reformer is classified into cylindrical and plate type. Plate type reformer features better maintenance and space efficiency compared with cylindrical type. In this study, we changed the shape of combustion chamber to improve the reforming efficiency. And then we performed the CFD simulation to predict the spacial distribution of temperature. Analysis cased contains with baffles, fins, baffles and fins, and without those. In case of only with-baffle, temperature distributions were uneven because the high temperature stream was concentrated near the baffle end. In case of with-fin, the temperature distributions were relatively even than other cases.

Prediction of Vortex Reducing Effect by a Peforated Baffle in the Inlet Plenum of a Research Reactor (연구용 원자로 유입 공동에서 다공형 차폐물에 의한 와류 감쇄효과 예측)

  • Park J. H.;Chae H. T.;Park C.;Kim H. I.
    • Journal of computational fluids engineering
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    • v.9 no.2
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    • pp.11-17
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    • 2004
  • CFD analysis was performed to figure out flow behavior in the inlet plenum of new research reactor where coolant is injected to the flow tubes with the fuel assembly. The computation results showed that large-scale vortices are generated in the inlet plenum by flow stream injected from inlet pipe. These vortices are divided into small vortices and reversed their revolution. They may lead to flow-induced vibration of fuel assembly, moreover, which has been regarded as a cause of fretting wear of fuel assembly. Also there is an another important thing that average velocity of each flow-tube is uneven showing difference in maximum 18%. So it has been suggested that perforated baffle will be installed to prevent the formation of vortex in the inlet plenum. Two perforated baffles, one is flow skirt and the other is muffler type flow straightener, were proposed and their effect was evaluated using commercial CFD code, Fluent. According to CFD analysis for two perforated baffles, it was confirmed that both of them can prevent or reduce vortex formation in the inlet plenum and make average velocity of each flow tube more even.

Comparison of Linear Channel and Baffle for Cooling Rate in Injection Mold (사출성형금형에서 직선채널과 배플의 냉각효율 비교)

  • Moon, Young-Bae;Choi, Youn-Sik;Jeong, Yeong-Deug
    • Design & Manufacturing
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    • v.6 no.1
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    • pp.1-4
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    • 2012
  • Plastic products are producted more than 70% of total processes in the injection molding. The injection molding process has 4 processes such as filling, packing, cooling and ejecting. It spends most of times in the cooling process. Therefore, it is important to control the mold temperature in producing plastic products. The time and system of cooling affect the product's quality and productivity. Especially, cooling time has about 60% of total injection cycle time. Therefore, we can improve a productivity by shortening cooling time. In this study, it was made a comparative study about cooling of linear channels and baffles and observed the variation of mold temperature on the coolant's temperature. As the result, the linear channel's cooling rate had faster than baffles and as coolant's temperature was increased, difference of cooling time was increased. Result of this study will be used widely to design for cooling system of injection mold.

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Acoustic Tests on Atmospheric Condition in a Liquid Rocket Engine Chamber (액체로켓엔진 연소실에서의 상온 음향 시험)

  • Ko, Young-Sung;Lee, Kwang-jin;Kim, Hong-Jip
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.28 no.1
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    • pp.16-23
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    • 2004
  • Acoustic characteristics of unbaffled and baffled combustion chamber are experimentally investigated under atmospheric condition to preliminarily determine baffle for mitigation of combustion instability. To investigate the effect of the baffle which has several configurations such as radial baffles and hub/blade baffle, resonant-frequency shift and damping factors of the chamber were analyzed and compared quantitatively with those of the unbaffled combustion chamber. From a view of acoustic characteristics, radial baffles with several configurations have not much difference in resonant-frequency shift and damping factor ratio with each other. On the other hand, hub and blade baffle is very effective to suppress the first tangential mode which was found to be the most harmful acoustic mode in KSR(Korean Sounding Rocket)-III engine. But more study on design parameters such as hub size and axial length should be done for complete optimization of hub and blade baffle. The present study based on linear acoustic analysis is expected to be a useful confirming tool to predict acoustic field and design a passive control devices such as baffle and acoustic cavity.