• Title/Summary/Keyword: backup plate

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Critical thrust force and feed rate determination in drilling of GFRP laminate with backup plate

  • Heidary, Hossein;Mehrpouya, Mohammad A.;Saghafi, Hamed;Minak, Giangiacomo
    • Structural Engineering and Mechanics
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    • v.73 no.6
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    • pp.631-640
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    • 2020
  • Using backup plate is one of the most commonly used methods to decrease drilling-induced delamination of composite laminates. It has been shown that, the size of the delamination zone is related to the vertical element of cutting force named as thrust force. Also, direct control of thrust force is not a routine task, because, it depends on both drilling parameters and mechanical properties of the composite laminate. In this research, critical feed rate and thrust force are predicted analytically for delamination initiation in drilling of composite laminates with backup plate. Three common theories, linear elastic fracture mechanics, classical laminated plate and mechanics of oblique cutting, are used to model the problem. Based on the proposed analytical model, the effect of drill radius, chisel edge size, and backup plate size on the critical thrust force and feed rate are investigated. Experimental tests were carried out to prove analytical model.

Establishment of Initial Work Roll Crown in Finishing Plate Mill (후판 압연에서 작업롤 초기 크라운 설정)

  • 김종택;서재형;정병완
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1993.10a
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    • pp.499-504
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    • 1993
  • To find a way for establishing work roll initial crown according to roll conditions, computer simulation for predicting plate crown in plate mill is done and effects of roll conditions on plate crown is analysed. Roll gap profile and plate crown are measured to be compared to the calculated values. As a result,a regression equation to establish work roll initial crown according to roll cooditions such as backup roll diameter, backup roll crown and work roll crown is obtained.

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Establishment of Initial Work Roll Crown in Finishing Plate Mill (후판 사상압연기 작업룰 초기 크라운 설정)

  • Kim, J.T.;Seo, J.H.;Jung, B.W.
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.3
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    • pp.73-81
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    • 1995
  • To find a way for establishing work roll initial crown according to roll conditions, computer simutation for predicting plate crown in plate mill is done and effects of roll conditions on plate crown is analyzed. Toll gap rorfile and plate crown are measured to be compared to the calculated values. As a result, regression equation to establish work roll initial crown according to roll conditions such as backup roll diameter, backup roll crown and work roll diameter is obtained.

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Roll deformation and wear analysis of backup roll in heavy plate mill (후판압연의 백업롤 변형해석 및 마모특성 분석)

  • Seo, Jae-Hyung;Gho, Sung-Hyun;Moon, Chang-Ho;Chun, Myung-Sik;Park, Hae-Doo
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.04a
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    • pp.62-64
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    • 2009
  • Control of back-up roll deformation and wear profile in plate rolling is important not only for enhancement of the structural precision of mill, but also for improving the yield and rolling operation. in the heavy plate mill, there have been strong demands for upgrading back up roll operation technology. In order to satisfy these demands, it is essential to develop the backup roll deformation analysis models and wear profile prediction models. This paper gives a general description of the backup roll deformation and wear model, simulation result for deformation analysis and wear profile.

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Design and Performance Evaluation of a Low Pressure Impactor for Sampling Submicron Aerosols (서브마이크론 입자 측정용 저압 임팩터의 설계 및 성능평가)

  • Ji, Jun-Ho;Cho, Myung-Hoon;Bae, Gwi-Nam;Hwang, Jung-Ho
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.28 no.3
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    • pp.349-358
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    • 2004
  • A low pressure impactor is an impaction device to separate airborne particles into aerodynamic size classes at low pressure condition. We designed a two-stage low-pressure impactor to classify submicron sized environmental aerosols. Performance evaluation was carried out for stages 1 and 2 by using an electrical method. Monodisperse liquid dioctyl sebacate (DOS) particles were generated using evaporation-condensation process followed by electrostatic classification using a DMA (differential mobility analyzer). The test particles were in the range of 0.08∼0.8$\mu\textrm{m}$. For the evaluation of the impactor we used two electrometers; one was connected to the impaction plate of the impactor and the other was to the Faraday cage used as a backup filter. The effect of polydispersity of test aerosols on the performance was investigated. The results showed that the experimental 50-% cutoff diameters at each impactor's operation pressure were 0.53 and 0.187$\mu\textrm{m}$ for stages 1 and stage 2, respectively. The effects of operation pressure on the cutoff diameter and the steepness of collection efficiency curves were also investigated.

Micropositioning of a Linear Motion Table with Magnetic Bearing Suspension (자기 베어링으로 지지 되는 직선운동 테이블의 초정밀 위치제어에 관한 연구)

  • 김의석;안형준;장인배;한동철
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.466-469
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    • 1995
  • This paper presents a design and performance of the 6 D.O.F linear motion table with a magnetic bearing suspension. The linear positioning of the table with a 150mm stroke is driven by a brushless DC Linear motor and the other attitudes of the stage are controlled by the analog PD controller with magnetic bearing actuators. Each magnetic bearing unit which consists of 3 electromagnets, 3 capacitance probes and 3 backup bearings affords controlled forces by detecting the air gap between the probes and guideways. An integral type capacitance probe amplifier is equipped on the upper plate of the table so that the probe line to the probe amplifier can be shorter therefore the problems due to the stray capacitance and noise can be reduced. Form the pitch-yaw errormeasured by the autocollimator, the vertical and horizont straightness errors of the table are derived that they are maintained below 1.mu. m over 100mm stroke. The positioning accuracy of the linear motion is maintained below 2 .mu. m and the repeatability error is below 1 .mu. m

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Design and Performance Evaluation of Electrical Impactor for Nano Environmental Aerosols (나노 환경입자 측정용 전기적 임팩터의 설계 및 성능평가)

  • Ji, Jun-Ho;Cho, Myung-Hoon;Bae, Gwi-Nam;Hwang, Jung-Ho
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.1417-1422
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    • 2003
  • An electrical cascade impactor is a multistage impaction device to separate airborne particles into aerodynamic size classes using electrical method. We designed a real-time three-stage electrical low-pressure impactor, which is proper to nanometer sized environmental aerosols. Performance evaluation was carried out for stage 1 and 2. The monodisperse liquid dioctyl sebacate (DOS) particles were generated using condensation-evaporation followed by electrostatic classification using DMA (differential mobility analizer) for particles with diameters in the range of $0.04{\sim}0.8{\mu}m$. The evaluation of the electrical impactor is based on the use of two electrometers, one connected to the impaction plate of the impactor, and the other to the faraday cage as backup filter. The results showed that the experimental 50% cutoff diameters in the operation pressure were 0.53 and $0.12{\mu}m$ for stage 1 and stage 2. The effect of operation pressure on the cutoff diameter and the steepness of collection effcieicy curves is investigated.

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