• Transactions of Materials Processing
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• v.11 no.8
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• pp.668-675
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• 2002

The circles deform into various shape during deformation, the major and minor axes of which indicate the direction of the major and minor principal strains. Likewise, the measured dimensions are used to determine the major and minor principal strain magnitudes. This circular grid technique of measuring strains can be used to diagnose the causes of necking and fracture in industrial practice and to investigate whether these defects were caused by material property variation, changes in lubrication, of incorrect press settings. In non-axisymmetric deep drawing, three modes of forming regimes are found: draw, stretch, plane strain. The stretch mode for non-axisymmetric deep drawing could be defined when the major and minor strains are positive. The draw mode could be defined when the major strain is positive and minor strain is negative, and plane strain mode could be defined when the major strain is positive and minor strain is zero. Through experiments the draw mode was shown on the wall and flange are one of a drawn cup, while the plane strain and the stretch mode were on the punch head and the punch corner area respectively, We observed that the punch load of elliptical deep drawing was decreased according to increase of die corner radius and the thickness deformation of minor side was more large than major side.

• Structural Engineering and Mechanics
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• v.60 no.3
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• pp.365-386
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• 2016

This paper describes a systematic numerical investigation into the nonlinear elastic behavior of conical shells, with various types of initial imperfections, subject to a uniformly distributed axial compression. Three different patterns of imperfections, including first axisymmetric linear bifurcation mode, first non-axisymmetric linear bifurcation mode, and weld depression are studied using geometrically nonlinear finite element analysis. Effects of each imperfection shape and tapering angle on imperfection sensitivity curves are investigated and the lower bound curve is determined. Finally, an empirical lower bound relation is proposed for hand calculation in the buckling design of conical shells.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2001.10a
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• pp.174-177
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• 2001

The automated computer-aided drafting technique is attempted for drawing process pictures of axisymmetric solid forgings which are mainly used in automobile industry. For this study basic concepts to draw the shape of an element are described and applied to the 2-dimensional and 3-dimensional modeling of forged parts. 2-dimensional display of process pictures is developed by using AutoLISP language in AutoCAD software of a drafting technique and 3-dimensional view of process pictures is based on the UG/open API and UG/open GRIP languages of Unigraphics software. Testing the developed program to forging of bolts and ballstuds, it was shown to give good results to be applicable in forging industry.

• Transactions of the Korean Society of Mechanical Engineers
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• v.18 no.8
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• pp.2039-2052
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• 1994

In this study, an expert system for multi-stage cold forging process design of axisymmetric parts is developed. The available geometries are axisymmetric shape and cylinder with a hold in one end. The overall system is composed of knowledge-based system for process sequence design, output module interfaced with CAD system and material data-base. In the developed system, designed process can be modified in order to reduce the number of processes and make the distribution of forming load be almost equal at various deforming stages within the machine capacity. After process sequence design is completed, results can be stored as a text file or a commercial CAD system file. The capabilities of the developed system are illustrated through various examples of process design.

• Transactions of the Korean Society of Automotive Engineers
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• v.3 no.1
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• pp.13-19
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• 1995

The objective of this study is do obtain the relationship between the acoustic mode and cavity tone induced in a perforated tube exhaust muffler. First, the modal frequency for the axisymmetric radial mode and the mode shape have been computed using the impedance model for the perforated tube. Then, experiment has been perfonned for the onset frequencies of the cavity tone for various design parameters and through-flow. The theoretically obtained modal frequencies are well consistent with the measured onset frequencies of the cavity tone, showing that the cavity tone is induced by the axisymmetric radial mode. And it is found that the modal frequency of a perforated tube muffler is much lower than that of a simple expansion chamber.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.12 no.3
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• pp.61-68
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• 2013

Automatic measurement system is required since cycle time and cost of production are increased by various factors in manual systems. This paper presents a machine vision based prototype measurement system for the automotive axisymmetric shape parts which are generally measured by a manual system that is required the tolerance of the part is very small on each machined surface. This measurement system adopts a method in which optical lens is transferred along the profile of the part to minimize measurement cycle time. The main interest of this paper is a development of an optimum measurement algorithm to the outside diameter of the parts that can be applied to various combinations of hardware. The operating system used to implement the whole system is Window XP and corresponding environment.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1997.04a
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• pp.837-841
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• 1997

An upper bound elemental technique(UBET) program has been developed to analyze forging load, die-cavity filling and optimum kinematically admissible velocity fields for flashless forging. The simulation for flashless forgings are applied plane and axisymmetric closed-die forging with rib-web type cavity. The kinematically admissible velocity fields for inverse triangular and inverse trapezoidal elements, are used to analyze flashless forging. Experiments have been carried out with pure plasticine billets at room temperature. Theoretical predictions of the forging load in plane-strain and axisymmetric forging are in good agreement with experimental results.

• Journal of the Korean Society of Propulsion Engineers
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• v.16 no.1
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• pp.79-85
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• 2012

This study investigates mainly on the technical development trend through the published papers, such as asymmetric metal spinning, metal spinning in heat treatment conditions and free mandrel spinning. Although the classical spinning, so called conventional, shear, tube spinning, uses the axisymmetric shaped mandrel(which is same inner shape of the final product), in new technologies the mandrel can be asymmetric one, spinning can be done without mandrel and also spinning is done with heat treatment together.

• Journal of the Korean Society for Precision Engineering
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• v.10 no.1
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• pp.114-125
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• 1993

Thermoelastoplastic analysis of a typical device consisting of fixed tube and movable case having an inital clearance in between, which is subjected to pressure and thermal load, has been carried out to examine the cause of malfunction mainly at high temperature condition, and to improve the design. Stresses, deformed shape, interface state and their effects on normal function of case are discussed by using finite element method. The extraction energy can be remarkably reduced by changing the configuration of tube from the present design (Parallel type) to the improved design (Tapered type). This effect has been proved by sustained cyclic function test.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 1995.03a
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• pp.124-130
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• 1995

An upper-bound elemental stream function technique(UBST) is proposed for solivng forging and backward extrusion problems that are geometrically complex or need a forming simulation . And in the forging problems, this study investigates that layer of elements effects dissipation of total energy and load. The element system of UBSTuses the curve fitting property of FEM and the fluid incompressiblity of the stream function . The foumulated optimal design problems with constraints ae solved by the flixible toerance method. In the closed-die forging and backward extrusion, the result of layer of element by this study produces a lower upper-bound solution than that fo UBET and conventional layer of element . And the main advantage of UBST program is that a computer code, once written , can be used for a large variety problems by simply changing the input data.