• Title/Summary/Keyword: automotive control

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Molten Metal Flow Analysis of Casting Process Using SPH Method (SPH 기법을 이용한 주조공정 용탕 주입 유동 해석)

  • Park, Byung Lae;Lee, Sang Wook
    • Journal of the Korean Society of Visualization
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    • v.16 no.1
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    • pp.54-60
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    • 2018
  • It is important to develop more efficient and productive casting processes for an automated high precision molten-metal casting system. Detailed analysis of molten-metal flow in the casting process by the numerical approach will help to optimize the control of a ladle. In this study, the smoothed particle hydrodynamics method was applied to analyze casting flow characteristics with different tilting angular speed and initial molten-metal level. The smoothed particle hydrodynamics technique has advantages to easily handle non-linear free surface behavior with the absence of a computational mesh. We found that tilting angular speed has relatively greater effect on the casting flowrate and that the effect of the initial molten-metal level is only minor. Further extensive study will be necessary to find an optimal condition for high efficient casting system.

Study on Optimal Design of Bulk Solids Feeder for Automatic filling system (자동충전시스템을 위한 벌크 솔리드 피더의 최적설계)

  • Ban, Kap-Soo;Yun, Jong-Hwan
    • Journal of the Korean Society of Industry Convergence
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    • v.16 no.4
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    • pp.133-140
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    • 2013
  • This paper presents an overview of the concepts of optimal feeder design in relation to the loading of bulk solids for Automatic filling system that should be control the amount of goods and packaging to seal. Feeder modular device, important parts of the package, so in order to perform a conceptual design optimization techniques are applied in two steps. First of all derive the problems through structural analysis for the conceptual model of vibrating feeder. Secondly derive reasonable design model based on the results of the structural analysis of modified boundary shape and then verify it. The proposed system has the following goal that is satisfies the dynamic stability with minimum weight and optimization of the shape. As a result, the weight reduction of feeder is 2.1% and 7% increase in the natural frequency.

Development of Automatic Transmission Parts by Using Vacuum Carburizing Heat-treatment Technology (진공침탄 공정기술을 이용한 자동변속기 부품 개발)

  • Lee, Won-Beom;Moon, Gyung-Il;Cho, Yong-Ki;Lim, Kyung-Mook;Byun, Sang-Gyo
    • Journal of Surface Science and Engineering
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    • v.43 no.5
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    • pp.211-216
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    • 2010
  • Vacuum carburizing process is well known process for its environment-friendly, low-cost, high-quality characteristics, compared with gas carburizing. In this study, a research was carried out to develop a process of vacuum carburizing for essential components of automotive transmission that is difficult to control its distortion. As a result, vacuum carburizing process is superior to gas carburizing in terms of cost, environment and quality.

Development of PET Flame Retardant Sheets for Industrial Materials by Control of Manufacturing Process (제조공정제어에 의한 친환경 고성능 산업용 PET 난연시트 제조기술의 개발)

  • Kim, Hea-In;Hong, Yo-Han;Park, Soo-Min
    • Textile Coloration and Finishing
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    • v.21 no.4
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    • pp.46-56
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    • 2009
  • In order to establish the standard manufacturing condition of PET flame retardant sheets, physicochetnical properties of the samples made by the conventional flame-retardant finishing were systematically investigated, including compatibility among flame retardant agent and finishing auxiliaries, surface property, and wicking property. From this results, the addition of washing and renapping process after the shearing process was required for the more effective in producing PET flame-retardant sheet by the standard finishing. The effect of the modification of the regular flame retardant finishing process was studied by FTIR, TGA, and flame retardancy test.

A Study of Circuit Characteristic of Bi-Directional DC-DC Converter (자동차용 양방향 DC-DC 컨버터의 회로특성에 관한 연구)

  • Kim, Min-Jo;Jeong, Jin-Beom;Kim, Hee-Jun;Lee, Baek-Haeng
    • Proceedings of the KIEE Conference
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    • 2006.07b
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    • pp.952-953
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    • 2006
  • As car industry takes the DMB, geographical feature information and Internet service recently, the need of an electricity energy is the trend to increase. But existing 12V car electricity system is difficult to be satisfied rapidly increasing electricity need. A relation component company is adding the spur at a high electricity system development. In this paper we accomplished the hi-directional DC-DC Converter for high electricity system composed 42V configuration device. Through a simulation experiment, We looked into the control method and the operation characteristic of the circuit, We accomplished the comparison analysis for fit topoloy selection.

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Experimental Investigation of Laser Spot Welding of Ni and Au-Sn-Ni Alloy

  • Lee, Dongkyoung
    • Journal of Welding and Joining
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    • v.35 no.2
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    • pp.1-5
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    • 2017
  • Many microelectronic devices are miniaturizing the capacitance density and the size of the capacitor. Along with this miniaturization of electronic circuits, tantalum (Ta) capacitors have been on the market due to its large demands worldwide and advantages such as high volumetric efficiency, low temperature coefficient of capacitance, high stability and reliability. During a tantalum capacitor manufacturing process, arc welding has been used to weld base frame and sub frame. This arc welding may have limitations since the downsizing of the weldment depends on the size of welding electrode and the contact time may prevent from improving productivity. Therefore, to solve these problems, this study applies laser spot welding to weld nickel (Ni) and Au-Sn-Ni alloy using CW IR fiber laser with lap joint geometry. All laser parameters are fixed and the only control variable is laser irradiance time. Four different shapes, such as no melting upper workpiece, asymmetric spherical-shaped weldment, symmetric weldment, and, excessive weldment, are observed. This shape may be due to different temperature distribution and flow pattern during the laser spot cutting.

Development for Automotive Active Front Steering System (자동차용 능동 전륜 조향 제어 시스템 설계)

  • Cho, Young-Hoon;Je, Sung-Kyu;Yun, Seok-Chan
    • Proceedings of the KIPE Conference
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    • 2008.06a
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    • pp.280-282
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    • 2008
  • 본 논문은 자동차용 능동 전륜 조향 제어 시스템을 소개한다. 능동 전륜 조향 장치는 조향의 편의성과 안정성을 위하여 조향비를 가변하거나 유사시 능동적으로 전자 제어 유닛(Electronic Control Unit : ECU)이 액추에이터를 제어해 주는 시스템이다. 최근 전자 샤시 시스템의 개발 추세인 샤시 통합 제어 관점에서 능동 전륜 조향 장치의 역할을 설정하고 성능 만족을 위한 제어기 구조에 관하여 설명한다. 설계된 제어 시스템을 3,300cc급 대형 승용차에 적용하여 그 유용성을 검증하였다.

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Nanolithography Using Haptic Interface in a Nanoscale Virtual Surface (햅틱인터페이스를 이용한 나노스케일 가상표면에서의 나노리소그래피)

  • Kim Sung-Gaun
    • Journal of Surface Science and Engineering
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    • v.39 no.2
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    • pp.64-69
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    • 2006
  • Nanoscale task such as nanolithography and nanoindenting is a challenging work that is beyond the capabilities of human sensing and precision. Since surface forces and intermolecular forces dominate over gravitational and other more intuitive forces of the macro world at the nanoscale, a user is not familiar with these novel nanoforce effects. In order to overcome this scaling barrier, haptic interfaces that consist of visual and force feedback at the macro world have been used with an Atomic Force Microscope (AFM) as a manipulator at the nanoscale. In this paper, a nanoscale virtual coupling (NSVC) concept is introduced and the relationship between performance and impedance scaling factors of velocity (or position) and force are explicitly represented. Experiments have been performed for nanoindenting and nanolithography with different materials in the nanoscale virtual surface. The interaction forces (non contact and contact nanoforces) between the AFM tip and the nano sample are transmitted to the operator through the haptic interface.

Dynamic Analysis of the Valves installed in the swash plate type of Hydraulic Driving Motor (사판식 구동 모터에 장착된 밸브의 동적거동 해석)

  • Noh, D.K.;Jang, J.S.
    • Journal of Drive and Control
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    • v.9 no.4
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    • pp.62-69
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    • 2012
  • Recently, hydraulic motor is getting the spotlight. It is resulted from rapid civil engineering public works by a lot of developing countries around the world. In this study, we divided the valves which are affixed in the hydraulic motor into some parts, implemented them through computer simulation, verified validation of each component, and analyzed behavior adding driving condition. Through the analyzed results with general driving condition, we found the reason why behavior became unstable as the motor had started spinning. Through the analyzed results with tough driving condition, we verified that the valve works well with it's production purpose.

Verification and Development of Simulation Model for Fuel Consumption Calculation between ICEV and PHEV (자동차 동력원별(ICEV, PHEV) 연비산출 모델개발 및 이의 검증)

  • Kim, J.W.;Park, J.M.;Kim, T.K.;Lee, J.W.
    • Journal of ILASS-Korea
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    • v.22 no.2
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    • pp.47-54
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    • 2017
  • $CO_2$ emission regulation will be prescribed and main issue in automotive industry. Mostly, vehicle's fuel efficiency deeply related to $CO_2$ emission is regulated by qualified driving test cycle by using chassis dynamometer and exhaust gas analyser. But, real driving fuel consumption rate depends so much on the individual usage profile and where it is being driven: city traffic, road conditions. In this study, vehicle model of fuel consumption rate for ICEV and PHEV was developed through co-simulation with CRUISE model and Simulink based on driving control model. The simulation results of fuel consumption rate were analysed with on-road vehicle data and compared with its official level.