• Proceedings of the Korean Society of Precision Engineering Conference
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• 2004.10a
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• pp.660-663
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• 2004

Recently in the automotive industries, light and high quality material is strongly required because of emissions regulation issues. In the electromagnetic stirring process, it has many merits that are the exact control ability about material processing and a good point of the protection of environment. In this paper, the morphology of the change of primary Al phase in A356 alloy by electro magnetic stirrer was investigated to obtain the globular structure. The parameters are the current, stirring time, pouring temperature and cooling rate of different wall thickness; 5mm, 15mm, 25mm respectively. By proper selection of the processing parameters, globular primary particles can be obtained by electromagnetic stirrer.

• Proceedings of the KIPE Conference
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• 2017.11a
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• pp.71-72
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• 2017

본 논문에서는 비선형 최적화 기법을 이용하여 자기 포화(magnetic saturation) 및 교차 결합 현상(cross-coupling effect)을 고려한 매입형 영구자석 전동기(IPMSM)의 실시간 MTPA 제어 방법을 제안한다. 이는 토크 지령 추종과 최소 동손 운전을 만족하는 제한 최적화(constraint optimization) 문제로 접근할 수 있다. 이를 통해 유도한 연립 비선형 방정식의 경우, Levenberg-Marquardt 수치 해석법을 적용하여 안정적이면서 빠르게 해를 구할 수 있다. 이러한 방법을 이용하면 참조표(look-up table) 없이 운전 환경의 실시간 변동을 고려한 효율적인 MTPA 운전이 가능하다. 시뮬레이션을 통해 제안된 알고리즘의 전류 해가 최적 운전점과 일치함을 확인하였다.

• Proceedings of the KAIS Fall Conference
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• 2009.12a
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• pp.279-282
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• 2009

Motohawk ECU(Engine Control Unit)에 의한 가솔린기관의 연료분사제어 알고리즘 연구를 통하여 연비를 절감할 수 있는 방안을 연구한다. 실제 차량엔진 ECU는 캘리브레이션 이외의 제어 알고리즘을 변경하여 구현하기가 쉽지 않으므로 상기의 프로토타입 ECU를 활용하여 연료분사제어 로직을 변경해가면서 연료분사와 관련된 여러가지 파라메터의 연구가 가능하다. 또한 프로그래밍은 Matlab과 Simulink로 구현할 수 있어서 최적연비를 얻기 위한 로직의 구현을 실시간으로 할 수 있으며 차량의 특성상 프로그램의 임베딩이 가능하여야 하므로 이러한 목적에 프로토타입 ECU에 의한 로직개발은 많은 장점이 있다. 이러한 ECU를 활용하여 여러 가지 제어 변수에 의한 최적화된 연료분사 로직의 설계 및 미치는 영향을 평가한다.

• Journal of the Korean Society for Precision Engineering
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• v.33 no.10
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• pp.857-864
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• 2016

In this study, we proposed a novel concept of electric sun visor comprising a dark, see-through sun shade material that ensures unimpaired driver's vision with continuous control of the shade position. The shade extending from the windshield base along its surface may be subjected to severe vibration during driving unless the design parameters are carefully selected. A prototype was tested to collect acceleration data during driving. Based on the test data, an ADAMS dynamics model was validated. The mechanism of sun visor was optimized to minimize vibration based on the dynamics model, experimental design, and response surface method.

• Journal of Power System Engineering
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• v.17 no.6
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• pp.5-10
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• 2013

Diesel engines have the advantages of good fuel efficiency and low emissions. Therefore, car makers have been developed various kinds of diesel engine management system to clean up emissions while improving fuel efficiency. One of them is the common rail system. In the common rail system, diesel fuel is injected into the combustion chamber at ultra high pressures up to 1,800 bar to ensure more complete combustion for cleaner exhaust gas, and highly precise multiple injection reduces NOx emission, combustion noise and vibration. Generally speaking, common rail system consists of booster pump, high pressure pump, common rail, injectors, control valves, and sensors. The high pressure pump receives low pressure fuel from the booster pump and supply high pressure fuel to injectors through the high pressure common injection rail. Therefore, high pressure pump has an important role in common rail system. In this paper, we have investigated the performance of high pressure pump of common rail system.

• Proceedings of the KIEE Conference
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• 2007.04c
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• pp.119-121
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• 2007

The increment of electric power demand causes interest on new higher power system such as 42V Power Net, and furthermore necessity for development of energy storage device is highlighted recently. Owing to high efficiency and easy speed control of brushless DC(BLDC) motor, the demand of BLDC motor that has high power and low noises are increasing. Especially demand of interior permanent magnet(IPM) type BLDC with high efficiency and high power in electric motion vehicle is increasing. This paper presents the design of the BLBC motor for EHPS(Electro-Hydraulic Power Steering) in 42V system and verified the characteristics by simulation and test results.

• Journal of Advanced Marine Engineering and Technology
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• v.32 no.7
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• pp.1013-1018
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• 2008

For a sequential port fuel injection natural gas engine, its combustion and emission characteristics at low loads are crucial to meet light duty vehicle emission regulations. Fuel injection timing is an important parameter related to the mixture formation in the cylinder. Its effect on the combustion and emission characteristics of a natural gas engine were investigated at 0.2 MPa brake mean effective pressure (BMEP)/2000 rpm and 0.26 MPa BMEP/1500 rpm. The results show that early fuel injection timing is beneficial to the reduction of the coefficient of variation (COV) of indicated mean effective pressure (IMEP) under lean burn conditions and to extending the lean burn limits at the given loads. When relative air/fuel ratio is over 1.3, fuel injection timing has a relatively large effect on engine.out emissions. The levels of NOx emissions are more sensitive to the fuel injection timing at 0.26 MPa BMEP/1500 rpm. An early fuel injection timing under lean burn conditions can be used to control engine out NOx emissions.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.12 no.3
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• pp.28-35
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• 2013

Micro electrical discharge machining (EDM) as a non-contact machining process is very effective for micromachining with a thin electrode because of its low machining reaction force. The micro-electrode machining device has the advantage of maintaining high precision through the whole processes and uses a feeding wire in the thin electrode tool manufacturing process. This study describes the design and evaluation of a micro-electrode machining device using optical photo-interrupter. The electrode was fabricated by reverse electrical discharge machining. The performance of designed system was evaluated to measure tension force according to feed speed of wire. This system for micro electrode fabrication proves the feasibility in the micro-EDM process of the micro holes and parts for industrial applications.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1995.10a
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• pp.925-928
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• 1995

Recently, the system of the industry demands quick and accurate measurement for the mass production and high quality. Also, we need to improve the accuracy to decrease the failure rate in automatic assembly processing and improve the confidence, durability and the compatibility of parts. To answer this tendency and requirement, we have developed many accrate measuring instruments and methods. In this paper, we develop the whidows program using the DSP board(TMS320C25) which is used the data acquisition and the Visual C $^{++}$ , a windows programming language. We perform the measurement, analysis and output process in GUI(Graphic User Interface)environment. By using system, we will save the time required for the hand-worked measurement and avoid the useless iterative measurement. Furthermore, we expect to improve the productivity through automotive quality control in manufacturing process.s.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2001.05a
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• pp.54-58
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• 2001

In recent years, hydroforming technology has been one of the most important technology in automotive industry in the points of weight saving, cost reduction and qualify improvement. However, compared with traditional metal forming technology, hydroforming has much fewer information in experience and empirical knowledge. But we don't have my sufficient time and money to produce hydroforming products using real blank directly Therefore Simulation is essential in hydrofonrung technology development. In this paper, we simulate the side member as the tubular hydroforming technology. The manufacturing process of side member' consists of pre_bending, pre_forming, and hydroforming of a thin tube. Variables such as internal pressure, end feeding, and tool geometry are optimized to improve the forming safety. And we simulate side member according to several lubricant conditions. from those simulations, we find that strain distributions can be reduced well by internal pressure and end feeding control, and lubrication is the most important thing in hydroforming process.