• Title/Summary/Keyword: automotive coating

Search Result 210, Processing Time 0.025 seconds

Development of a Coating Machine for Making Automotive Seat Covers

  • Park, Hong-Seok;Dang, Xuan-Phuong
    • Transactions of the Korean Society of Automotive Engineers
    • /
    • v.25 no.3
    • /
    • pp.267-272
    • /
    • 2017
  • Automotive seat covers with olefin film imported from foreign companies exhibit some problems such as low peeling strength and high burning rate. The traditional manufacturing process requires gas flame or direct heating for the laminating step. This paper introduces an alternative solution that replaces the olefin film and flame lamination method in making automotive seat covers or interior fabrics. We adopt a new manufacturing concept that applies a water-based resin coating to develop a coating system. The coating machine was successfully developed and tested. Results are intended to contribute to improving the quality and productivity of automotive seat cover production.

A Study on the Coating Thickness Prediction of a Piston Skirt (피스톤 스커트의 코팅두께 예측에 관한 연구)

  • Chun, Sang-Myung
    • Transactions of the Korean Society of Automotive Engineers
    • /
    • v.19 no.2
    • /
    • pp.84-91
    • /
    • 2011
  • The purpose of this study is to find how to be formed the wet film thickness during the low friction coating process for a piston skirt with application to the theory of screen printing. In other words, the general expressions predicting the pressure under a blade and the volume of coating fluid passing through the blade edge are derived. Using these expressions, the coating thickness on a piston skirt during a sample blade coating process can be quantitatively assessed.

Stress Analysis for Fiber Reinforced Composites under Indentation Contact Loading (압입접촉하중이 작용하는 섬유강화 복합재료의 응력해석)

  • Jang, Kyung-Soon;Kim, Tae-Woo;Kim, Chul;Woo, Sang-Kuk;Lee, Kee-Sung
    • Journal of the Korean Ceramic Society
    • /
    • v.45 no.4
    • /
    • pp.238-244
    • /
    • 2008
  • Modeling and FEM analysis on Boron Nitride and/or Pyrolytic Carbon coating layers on SiC fibers under indentation contact loadings are investigated. Especially this study attempts to model the mechanical behavior of the SiC fibers with and without coatings. Tyranno S grade and Tyranno LoxM grade of SiC are selected for fiber and Boron Nitride and/or Pyrolytic Carbon as coating material. The modeling is performed by SiC fiber without coating layer, which includs single(BN or PyC) and double(BN-PyC or PyC-BN) coating layer. And then the analysis is performed by changing a type of coating layer, a type of fiber and coating sequence. In this study, the concepts of modeling and analysis techniques for optimum design of BN and PyC coating process on SiC fiber are shown. Results show that stresses are reduced when indentation contact loading applies on the material having lower elastic modulus.

Mechanical Properties of Zirconia-Based Ceramic Materials for Thermal Barrier Coating (열차폐 코팅을 위한 지르코니아계 세라믹 소재의 기계적 특성)

  • Jung, Kyu-Ick;Kim, Tae-Woo;Paik, Ungyu;Lee, Kee-Sung
    • Journal of the Korean Ceramic Society
    • /
    • v.43 no.8 s.291
    • /
    • pp.498-503
    • /
    • 2006
  • A gas turbine blade with thermal barrier ceramic coating is operated at high temperature to increase engine efficiency. Recently, thermal barrier characteristics have been improved by advanced coating technology through microstructure control and increase of adhesion force of the coating layer. More advanced coating materials, rare earth zircon ate ceramics have been studied for replacing YSZ coatings as thermal barrier coatings. In this study, $La_2O_3,\;HfO_2,\;CeO_2,\;Gd_2O_3$ and pure or yttria stabilized zirconia were prepared. Microstructure analysis and the evaluation of mechanical properties such as Hertzian indentation and hardness test were performed.

Recent Progress of Automotive Galvanized Steels in Korea

  • Lee, Suk-Kyu;Kim, Jong-Sang;Choo, Wung-Yong
    • Corrosion Science and Technology
    • /
    • v.9 no.6
    • /
    • pp.254-258
    • /
    • 2010
  • Due to the global warming and economic crisis, automakers are currently focusing on the development of high fuel-efficiency vehicles. To accord with these requirements, steelmakers have been trying to develop advanced high-strength steels with improved automotive-related properties. In addition, galvanizing technologies have been developed to improve coating properties for AHSS (Advanced High Strength Steel) such as pre-oxidation and pre-coating, as well as roll dent prevention. In this paper, newly developed products and technologies for automotive galvanized steel sheet are reviewed.

Effect of DLC Coating-layer on Engine Wear Characteristics for Improving Fuel Consumption of Automotive Engine (차량연비 향상을 위한 DLC 코팅 층이 엔진 마모특성에 미치는 영향)

  • Kim, Kee-Joo;Yoo, Seok-Jong;Choi, Byung-Ik
    • Transactions of the Korean Society of Automotive Engineers
    • /
    • v.18 no.1
    • /
    • pp.112-119
    • /
    • 2010
  • Recently, as the matters of environmental pollution, the energy exhaustion and alternative energy source have become more important issues, around industrial countries and the effort to improve fuel consumption is progressed continuously for decrease of air pollution. In an effort to improve fuel consumption for passenger cars, the study of DLC (Diamond Like Carbon) coating which is widely known to good wear characteristics come to the forefront. Therefore, in present study, it was investigated to the influence of DLC coating layer for wear characteristics with the piston ring material and then suggested to the development process for advanced automotive engine parts that showed improved wear characteristics. From these results, Finally, it will be contributed to improve the fuel consumption for passenger vehicles.

Effect of TiN-Coating on a Punch on Surface Quality of a Cold Forging Automotive Bearing Shaft (냉간 단조용 펀치의 TiN 코팅처리에 따른 자동차 베어링축의 표면 영향에 관한 연구)

  • Kim H.J.;Lee S.W.;Kang S.M.;Joun B.Y.;Joun M.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 2004.05a
    • /
    • pp.143-147
    • /
    • 2004
  • In this paper, effect of TiN-coating on product quality such as dimensional accuracy and surface roughness is experimentally investigated. A punch of SKD11 material in cold forging of an automotive bearing shaft and its related process found in a cold forging company ate selected as the test example. The effect of TiN-coating is revealed in a quantitative manner. It is to be noted that TiN-coating is effective in controlling the dimensional accuracy and surface roughness as well as in increasing tool lift.

  • PDF

The Influence of Soft/Hard Segment Composition and Content on the Abrasion Resistance of Polyurethane Coating Agents (폴리우레탄 코팅제에 있어서 Hard Segment와 Soft Segment의 조성 및 함량변화가 내마모성에 미치는 영향)

  • Son, Hyung-Suk;Jeon, Dong-Geun;Park, Seong-Jin;Kim, Yong-Sung;Kwon, Kwi-Teag;Kim, Ki-Soo
    • Transactions of the Korean Society of Automotive Engineers
    • /
    • v.22 no.5
    • /
    • pp.5-12
    • /
    • 2014
  • Weatherstrip coatings of urethane and silicon type which are fit to EPDM and thermoplastic materials are used in sealing systems for automotive applications for noise reduction and high slip characteristics for external applications, respectively. Polyurethane binder was successfully synthesized from poly(butyladiphate)diol (PBAD), poly(tetramethylene)glycol (PTMG) and isocyanate as starting materials. Then, polyurethane coating agents were prepared by using various additives. To investigate effects of segment types on the abrasion resistance of polyurethane coating agents, thin films based on polyurethane coating materials were fabricated. With increasing the amount of hard segment in the coating agent, abrasion resistance, modulus and tensile strength of the coating films were improved, but the elongation of the coating films was decreased.

Recent Trends of Coated Sheet Steels for Automotive use

  • Moon, Man-Been
    • Corrosion Science and Technology
    • /
    • v.11 no.2
    • /
    • pp.37-42
    • /
    • 2012
  • Recent issues in the automotive industries are, improvement of fuel efficiency according to the worldwide $CO_2$ regulation, passenger safety through enhanced crashworthiness, superior design and cost reduction due to price fluctuation of raw material. To meet these demands, steelmaking companies are developing advanced high strength steel and new process technologies such as hydroforming, TWB(Tailor Welded Blank), hot stamping and so on. In addition, eco-friendly and high corrosion resistant coating technologies are getting more attention to comply with the environmental regulations. In this paper, reviews and prospects of recent coating technologies for automotive use are presented.