• Title/Summary/Keyword: automobile interior plastic

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A Study On Combustion Characteristics of Automobile Interior (자동차 내장재의 연소 특성에 관한 연구)

  • Kim, Jeong-Hun;Park, Hyung-Ju;Kim, Hong
    • Proceedings of the Korea Institute of Fire Science and Engineering Conference
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    • 1996.11a
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    • pp.43-48
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    • 1996
  • It is considered that automobile inner space is dangerous due to its combustion characteristics. (Automobile interior is largely made by plastic materials.) At last it is necessary to study on combustion characteristics of automobile interior. we could obtain its rapid combustion velocity and high smoke density by using ASTM D 2863 apparatus, DSC (Differential Scanning Calorimetry), Smoke density apparatus and so on. The study is summerized by following conditions and results. 1. Sample size was 150mm(length)$\times$60mmwidth). 2. Combustion velocity appeared peak point in the 2cm point. 3. PVC and foam layers are important factors in the face of smoke density. 4. Using DSC, we obtained the point that automobile interior was melted. 5. Automobile interior should be improved because of its low L.O.I value and rapid flame propagation velocity.

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A Study on Implementation of Al-Inserted Plastic Injection Molding Process for Automobile Interior-Parts (자동차부품용 알루미늄인서트 사출성형공정 구현에 관한 연구)

  • Lho, Tae-Jung;Kim, Kyung-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.5
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    • pp.43-51
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    • 2008
  • Generally a plastic injection molding is a manufacturing process used to produce the various parts of complicated shape at low cost. The objective of this study is to implement a new plastic injection molding process with inserted Aluminum sheet, which is highly durable, light and luminous. Moldflow analysis and simulation of plastic injection molding process with inserted Aluminum sheet were carried out in order to predict optimal molding operation conditions. The experimental results in the Al-inserted plastic injection molding process were compared with the simulation results by Moldflow. Durability and reliability test results for trial products were satisfied to adopt the Al-inserted plastic injection molding process developed as manufacturing of automobile interior parts.

An Analysis of Plastic Injection Molding Process for Automobile Gearbox Cover by Moldflow (Moldflow를 이용한 자동차 기어박스커버의 사출성형공정 해석)

  • Lho, Tae-Jung;Kim, Kyung-Soo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.9 no.6
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    • pp.1494-1499
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    • 2008
  • Plastic materials are utilized to the most important material of automobile interior-parts due to special characteristics that it is light, good strength and do not transmute quality even if pass long time. This study presented a preliminary analysis of fill time, weld line, air trap etc. for the plastic injection molding process of automobile gearbox cover through simulation using Moldflow.

A study of interior stress of plastic clutch master cylinder body (플라스틱 클러치 마스터 실린더 바디의 응력해석에 관한 연구)

  • Lee, Jong-Hyung;So, Yoon-Sub;Kwon, Yung-Shin;Lee, Chun-Gon;Kim, Jae-Young
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.6 no.2
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    • pp.47-51
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    • 2007
  • Special quality of automobile clutch master cylinder(CMC) and analyzed aluminum, plastic material comparison. Efficiency of plastic master cylinder can modularize higher, light weight anger of parts, several piece parts by single parts, prove NVH(Noise, Vibration, Harshness) than aluminum master cylinder as analysis result. Also, structure is easy simplicity, exchange, maintenance costs can be reduced and decrease environmental pollution because recycling is superior. According as content of glass fiber increases, mechanical properties of matter of material increase equally and glass fiber changed variously by condition on manufacturing process. Through comparison analysis with Plastic Body development connection site, did verification.

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A study of interior stress of plastic clutch master cylinder body (플라스틱 클러치 마스터 실린더 body의 응력해석에 관한 연구)

  • Lee, Jong-Hyung;So, Yoon-Sub;Kwon, Yung-Shin;Lee, Chun-Gon;Kim, Jae-Young
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.6 no.1
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    • pp.57-61
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    • 2007
  • Special quality of automobile clutch master cylinder(CMC) and analyzed aluminum, plastic material comparison. Efficiency of plastic master cylinder can modularize higher, light weight anger of parts, several piece parts by single parts, prove NVH(Noise, Vibration, Harshness) than aluminum master cylinder as analysis result. Also, structure is easy simplicity, exchange, maintenance costs can be reduced and decrease environmental pollution because recycling is superior. According as content of glass fiber increases, mechanical properties of matter of material increase equally and glass fiber changed variously by condition on manufacturing process. Through comparison analysis with Plastic body development connection site, did verification.

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Research Trend and Product Development Potential of Fungal Mycelium-based Composite Materials (곰팡이 균사체 기반 복합소재의 연구 동향과 제품 개발 가능성)

  • Kim, Da-Song;Kim, Yong-Woon;Kim, Kil-Ja;Shin, Hyun-Jae
    • KSBB Journal
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    • v.32 no.3
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    • pp.174-178
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    • 2017
  • Fungal mycelium-based composite materials (FMBC) are a new biomaterial to replace the existing composite materials. To compete with lightweight, high-performance composite materials represented by fiber-reinforced plastic (FRP), various physical and chemical properties and functionality must be secured. Especially, the composite materials made by using mycelium of mushroom is called mushroom plastic. Currently, Ecovative, Grado Zero Espace and MycoWorks in USA and Europe are launching new products. Products utilizing FMBC can be launched in the market for construction materials, automobile interior materials and artificial leather substitutes. In spite of this high possibility, mass production using FMBC has not yet been reported. This review introduces the FMBC, a material that can replace existing plastics, inorganic building materials and animal skins in an environmentally and economically viable way, and looks at the possibility of future biomaterials by summarizing recent research contents.

Dynamic Characteristics of Plastic Materials for Automobile Cockpit Module (자동차 칵핏 모듈용 플라스틱 소재의 열화 동특성 평가)

  • Woo, Chang Su;Park, Hyun Sung;Jo, Jin Ho;Kim, Ji Hoon;Choi, Ju Ho;Kim, Yeoung Kuk
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.12
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    • pp.1585-1590
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    • 2012
  • Engineering plastics are used in instrument panels, interior trim, and other vehicle applications, and the thermomechanical behaviors of plastic materials are strongly influenced by many environmental factors such as temperature, sunlight, and rain. As the material properties change, the mechanical parts create unexpected noise. In this study, the dynamic mechanical property changes of plastics used in automobiles are measured to investigate the temperature effects. Viscoelastic properties such as the glass transition temperature and storage modulus and loss factor under temperature and frequency sweeps were measured. The data were compared with the original ones before aging to analyze the behavior changes. It was found that as the temperature increased, the storage modulus decreased and the loss factor increased slightly.

A Study on Mechanical Characteristics Analysamsarais of PA/GF Composite Materials for Cowl Cross Beam (카울크로스빔용 PA/GF복합재료의 기계적 특성 분석에 관한 연구)

  • Hwan-kuk Kim;Jong-vin Park;Ji-hoon Lee;Heon-kyu Jeong
    • Textile Coloration and Finishing
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    • v.35 no.1
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    • pp.29-41
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    • 2023
  • This study is about a hybrid lightweight cowl crossbeam structure with high rigidity and ability to absorb collision energy to support the cockpit module, which is an automobile interior part, and to absorb energy during a collision. It is a manufacturing process in which composite material bracket parts are inserted and injected into existing steel bars. When considering the mounting condition of a vehicle, the optimization of the fastening condition of the two parts and the mechanical properties of the composite material is acting as an important factor. Therefore, this study is about a composite material having a volume content of Polyamide(PA) and Glass Fiber used as a composite material for a composite material-metal hybrid cowl crossbeam. As a result of analyzing the physical properties of the PA/GF composite material, experimental data were obtained that can further enhance tensile strength and flexural strength by using PA66 rather than PA6 used as a base material for the composite material. And based on this, it contributed to securing the advantage of lightening by using high-stiffness composite material by improving the high disadvantage of the weight of the cowl crossbeam material, which was made only of existing metal materials.