• Title/Summary/Keyword: automobile fields

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Dimensional Accuracy of Cylindrical Cups in Multi-Stage Drawing of Aluminum Sheet Metal (알루미늄 판재의 다단계 드로잉에 있어서 원통컵의 치수 정밀도 비교)

  • Choi, J.M.;Kim, J.H.
    • Transactions of Materials Processing
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    • v.24 no.2
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    • pp.115-120
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    • 2015
  • Deep drawing of cylindrical cups is one of the most fundamental and important processes in sheet metal forming. Circular cups are widely used in industrial fields such as automobile and electronic appliances. Some of these cups are formed by a one-stage process, others such as battery cases and beverage cans are made by a multi-stage process. In the current study the multi-stage deep drawing of aluminum sheet metal is examined. The process consists of two deep drawing operations followed by two ironing operations. The press die, which can be used for the four-stage forming process, was manufactured allowing punch and die components to be easily changed for various experiments. The rolling direction of both the sheet and the drawn cups was always positioned toward the horizontal x-direction on the die face to minimize experimental errors during the progressive forming. The dimensional accuracy of the cylindrical cups formed at each stage and the earing defect due to the anisotropy of sheet were investigated. The influence of anisotropy on the thickness distribution was also examined. Both the thickness and the outer diameter of the cups were measured and compared for each set of experimental conditions. It was found that the dimensional accuracy of cups rapidly improves by employing the ironing process and also by increasing the amount of ironing.

A Study of ultrasonic welding system design (초음파 용접 시스템 설립에 관한 연구)

  • Lee, In-Hyuk;Song, Sung-Geun;Lee, Sang-Hun;Park, Sung-Jun;Chun, Chang-Keun;Yun, Cheol-Ho
    • Proceedings of the KIEE Conference
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    • 2006.07b
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    • pp.988-989
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    • 2006
  • The ultrasonic welding is with features of high electric conductivity and hot conductivity when it is used in metallic bond, high electric conductivity and hot conductivity when it is used in various metallic bonds, excellent quality when it is used for advanced junction, easiness when it is used in various metallic bonds, being needless for the exhaustive material and being benefit for the environment. Currently the use of ultrasonic welding is increasing in the industrial fields such as the automobile battle, the refrigerator, the air conditioner, the battery and the solar cell junction. But the production ability is insufficient in our country and it is necessary to explore the core technology of the ultrasonic welding. In this paper, the output LC resonance filter and 35kHz squal wave onion occurrence Full Bridge plans was designed. The output examination of the ultrasonic oscillator and the ultrasonic welding examination were done. The method for getting more smooth result in the ultrasonic welding machine system was researched.

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LIBS Analysis on Magnetic Force of Dissimilar Material Using SMAW (이종재료의 피복아크 용접에서 자기력에 따른 LIBS 해석)

  • Lee, Chul Ku;Lee, Wooram
    • Journal of Welding and Joining
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    • v.31 no.4
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    • pp.54-61
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    • 2013
  • This paper reports mild steel(SPHC) and stainless steel(STS304) sheets commonly used for railroad cars or commercial vehicles such as in the automobile and shipbuilding industries. The sheets are used in these applications, which are mainly fabricated using the shielded metal arc welding(SMAW) of dissimilar materials. It also reports an interesting application of Laser Induced Breakdown Spectroscopy(LIBS) in order to determine the elemental composition diffusion of SPHC and STS304. Arc blow produced by magnetic force during the electric arc welding prevents the formation from a sound weldment. In particular, the mechanical properties of the joint are influenced by not only by geometrical and mechanical factors but also the welding conditions for the arc welded joint. Therefore, the mechanical properties and performance are evaluated by performing a physicochemical component analysis. And they increase in accordance with content of elements and microstructure in mild steel. As results, appropriate range for magnetic fields could be achieved. Therefore, the effect of magnetic force in a butt weld of mild steel plates was investigated by comparing to the measured data.

Design Vision Box base on Embedded Platform (Embedded Platform을 기반으로 하는 Vision Box 설계)

  • Kim, Pan-Kyu;Hoang, Tae-Moon;Park, Sang-Su;Lee, Jong-Hyeok
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • v.9 no.2
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    • pp.1103-1106
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    • 2005
  • The purpose of this research is design of Vision Box which can capture an image which inputs through the camera and understand movement of object included in captured image. In design, we tried to satisfy user's requirements. We made Vision Box can analyze movement of object in image captured by camera without additional instruments. In addition, it is possible that communicate with PLC and operate Vision Box by remote control. We could verify the Vision Box capability by using it to automobile engine pattern analysis. We expect the Vision Box will be used various industrial fields.

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A Study on the Multi-Channel Active Noise Control for Noise Reduction of the Vehicle Cabin II : Semi-experiment (자동차 실내 소음저감을 위한 다채널 능동소음 제어에 관한 연구 II : 모의 실험)

  • Kim, H.S.;Lee, T.Y.;Shin, J.;Oh, J.E.
    • Transactions of the Korean Society of Automotive Engineers
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    • v.2 no.6
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    • pp.29-37
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    • 1994
  • Active noise control of random noise which propatate in the vehicle cabin as a form of spherical wave is the target of this study. In the previous study, the adaptive algorithm for adaptive controller is presented for the application in active noise control system. And for the preliminary study of adaptive active noise control in vehicle cabin as a real system, a computer simulation is performed on the effectiveness of the adaptive algorithm in the amplitude of the pressure fluctuation. This work studies the implementation of multi-channel feedforward adaptive algorithm for the reduction of the noise inside a vehicle cabin using a number of secondary sources derived by adaptive filtering of reference noise source. Multi-channel adaptive feedforward algorithm are verified in numerical simulation and semi-experimental justification of developed system is made on a domestic passenger car. In the results of semi-experimental study, the noise of specific region in the interior of automobile are reduced for the appreciabe sound pressure level in the operating engine rpm and finally this study suggests the capabilities of the real time active noise control in 3 dimensional acoustic fields.

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Nonlinearly Unstable Waves Dominated by Entropy Mode (엔트로피 모드에 의한 비선형 불안정 파동)

  • 윤웅섭
    • Journal of the Korea Institute of Military Science and Technology
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    • v.2 no.2
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    • pp.99-109
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    • 1999
  • This paper is concerned with instability of flow fields which are dominated by the entropy mode with the presence of usual acoustic and vortical modes. These combined modes lead to nonlinear unstable waves which may occur in automobile, aircraft, or rocket engines. In this study instability in a side-burning rocket is investigated. It is shown that the energy growth rate parameters increase with an increase of the energy growth factor. The energy growth rate parameters for turbulent flows are larger than those for laminar flows. It is further shown that unstable wave motions for the high-temperature side-burning rocket are dictated mostly by the entropy mode, somewhat by the vortical mode, and least by the acoustic mode.

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A Study on Surface roughness in High speed face milling machining of Al2024 (Al2024의 고속 정면밀링 가공에서 표면 거칠기에 관한 연구)

  • Jang, Sung-Min
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.2
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    • pp.603-608
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    • 2014
  • In many manufacturing such as the components of airplane and automobile, aluminum alloys(Al2024) which remarkable in low specific gravity and high strength have been utilized effectively. Face milling machining technology for surface roughness quality of workpiece has been applied in these fields. A face milling machining with chamfered throw away type insert tip can produce a perfect flat surface only in theory. But It is impossible because of many unwanted factors, namely, cutting temperature, plastic deformation, dynamic effect, etc. In this paper, experimental investigations are performed to improve surface roughness after high speed machining of Al2024 using qualified face milling cutter body for high speed machining.

A Study on Reliability Verification of Resonance Frequency Detection of Vibration Object using Time-average ESPI (시간 평균 ESPI를 이용한 진동 물체의 공진 주파수 검출 신뢰도 검증에 대한 연구)

  • Hong Kyung-Min;Ryu Weon-Jae;Kang Young-Jung;Lee Dong-Hwan
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.930-933
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    • 2005
  • Non-destructive inspection techniques using laser have been breading their application areas as well as growing their measurement skills together with the rapid development of circumferential technology like fiber optics. computer and image processing The ESPI technique is already on the stage of on-line testing with commercial products in developed country nations. Especially, this technique is expected to be applied to the nuclear industry, automobile and aerospace because it is proper for the vibration measurement and it can be applied to objects of a high temperature. This paper describes the use of the ESPI system for measuring vibration patterns on the reflecting objects. Using this system, high-quality Jo fringes for identifying mode shapes are displayed. A bias vibration is introduced into the reference beam to shift the Jo fringes so that fringe shift algorithms can be used to determine vibration amplitude. Using this method. amplitude fields for vibrating objects were obtained directly from the time-average interferometer recorded by the ESPI system.

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A Study on the Improvement in Productivity and Safetiness for Calcination Process of Automotive Catalyst by Using Design of Experiment (실험계획을 통한 자동차 촉매 소성 공정의 생산성 향상과 안정성 증대 연구)

  • Jung, Chule-kyou;Lee, Chang-Ho
    • Journal of the Korea Safety Management & Science
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    • v.21 no.1
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    • pp.17-23
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    • 2019
  • The diesel engine generate many pollutants such as PM(Particulate matter) and NOx(Nitrogen oxide). So the SCR(Selective catalytic reduction) must be required to meet the emission standard. The SCR catalyst market is growing rapidly, and the automobile markets using alternative energy sources are growing rapidly. This study deals with optimization of the calcination process the manufacturing process of SCR catalyst to be competitive. The calcination process is a bottleneck and it is required to optimize productivity and accept to be safety, But we cannot trade off anything in terms of safety. We applied DOE(Design of experiments) among many research methods performed in various fields. In order to achieve quality and productivity optimization. The dependent variables in the DOE were selected as NO Conversion(%). The independent variables were selected as the calcination temperature, soaking time and fan speed RPM. the CCD(Central composite designs) constructs response surface using the data onto experience and finds optimum levels within the fitted response surfaces. Our tests are our stability guarantee and efficient together with operation.

A Study on Safety Guideline of Level 4 Automated Driving Vehicles (레벨 4 자율주행자동차의 제작 안전 가이드라인에 대한 고찰)

  • Lee, Gwang Goo;Woo, Hyungu
    • Journal of Auto-vehicle Safety Association
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    • v.13 no.3
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    • pp.86-94
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    • 2021
  • Since automated driving system (ADS) has great potential to innovate various fields of automobile and mobility industries, major countries are establishing safety standards for autonomous vehicles to support technology development. However, in order to prevent technology development from being hampered by the safety standards for technologies still under development, safety guidelines are applied until the technologies are mature. For example, the safety 'guideline' for level 4 ADS was published in December 2020 by the Ministry of Land, Infrastructure and Transport of Korea, while the safety 'standards' for level 3 ADS was promulgated in December 2019. In this study, the domestic safety guideline for level 4 ADS is analyzed with the guidelines of major advanced countries in terms of safety elements. As it takes a lot of time before the safety standards of level 4 ADS is introduced, it is expected that the safety guideline will be updated several times. As necessary considerations when updating the safety guideline, industry acceptance, harmonization between safety elements, validation methods of system performance, and the user options are discussed.