• 한국기계가공학회지
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• 제18권6호
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• pp.69-75
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• 2019

In recent years, the driving performance and exhaust sound quality in automobiles have been recognized as important factors, as they maximize the driving fun to fulfil the demands of customers. Therefore, many automobile manufacturers are studying various exhaust pipe shapes to improve sound quality and optimize exhaust pressure. The objective of the exhaust pipe design is to maximize the engine efficiency using optimal exhaust pressure settings. In this study, an exhaust system was fabricated with different junction shapes, and the results were analyzed through various experiments. The exhaust gas pressure acting inside the exhaust pipe was measured using a pressure transducer. Meanwhile, the vibration generated in the vehicle was measured in three axial directions and analyzed. The ground noise generated in the indoor and outdoor of the vehicle was measured, and the noise generated at the maximum output was measured and analyzed.

• 대한안전경영과학회지
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• 제21권1호
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• pp.17-23
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• 2019

The diesel engine generate many pollutants such as PM(Particulate matter) and NOx(Nitrogen oxide). So the SCR(Selective catalytic reduction) must be required to meet the emission standard. The SCR catalyst market is growing rapidly, and the automobile markets using alternative energy sources are growing rapidly. This study deals with optimization of the calcination process the manufacturing process of SCR catalyst to be competitive. The calcination process is a bottleneck and it is required to optimize productivity and accept to be safety, But we cannot trade off anything in terms of safety. We applied DOE(Design of experiments) among many research methods performed in various fields. In order to achieve quality and productivity optimization. The dependent variables in the DOE were selected as NO Conversion(%). The independent variables were selected as the calcination temperature, soaking time and fan speed RPM. the CCD(Central composite designs) constructs response surface using the data onto experience and finds optimum levels within the fitted response surfaces. Our tests are our stability guarantee and efficient together with operation.

• 산업융합연구
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• 제15권1호
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• pp.43-52
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• 2017

Robot refers to machines that recognize the external environment and assess the given situations in order to operate autonomously by imitating the manner in which humans behave. Although Korea still lacks global competitiveness, Korea, as the $4^{th}$ ranked robot manufacturing country in the world, is currently expanding the domains of robots from application in manufacturing to application in service provision. Accordingly, this study aims to analyze the factors for the success in entry into the cooperation robot market among various robotic markets in accordance with the literary research method in consideration for the importance of robot industry that could determine the future national competitiveness. The result of the analysis of the factors for the success in entry into the cooperation robot market, shows that factors including analysis of the trends in manufacturing robot market, strategy for benchmarking of the leading cooperation robot companies, activation of small and medium enterprise-centered cooperation robotic industry, excavation of demands for cooperation robots with focus on automobile, semiconductor and IT industries, utilization of the opportunities provided by government's robotic industry policies and standardization of cooperation robot components, etc. determine whether one will succeed in the market or not. Furthermore, it is believed that fortification of competitiveness of the manufacturing sector through the powerful policy support for the robotic industry at government level and policies on cultivation of new growth engine through specialization of the robotic areas closely related to daily life must be implemented concurrently because it is forecasted that competitiveness in robotics technology will become the criterion for national competitiveness in the future.

• 공학기술논문지
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• 제11권4호
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• pp.253-257
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• 2018

Exhaust gas from the combustion of automobiles adversely affects the human body and even pollutes the atmosphere. This study investigated the influence of exhaust gas change on intake manifold using the nozzle. First, the flow analysis was performed using the 3D flow analysis program. When the nozzle inlet air velocity increased, the average air velocity in the nozzle diameters of ${\Phi}2.5$ and ${\Phi}5$ increased 37.3% and 31.9% respectively at the intake manifold outlet. As the nozzle inlet air velocity increased, the maximum flow rate of air increased to 42.2% and 32.6%, respectively at nozzle diameters of ${\Phi}2.5$ and ${\Phi}5$. In order to verify the analysis results, experiments on the exhaust gas were performed in the engine simulation system. As the nozzle inlet velocity increased, HC values decreased by 42.4% and 31.4% at nozzle diameters of ${\Phi}2.5$ and ${\Phi}5$, respectively. And CO values decreased by 40.7% and 31.1% at nozzle diameters of ${\Phi}2.5$ and ${\Phi}5$.

• 한국기계가공학회지
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• 제19권12호
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• pp.56-61
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• 2020

Fuel economy has always been a major issue in the automobile industry, especially owing to the associated environmental concerns. It is widely known that only 5-20% of the energy generated by automobiles running on internal combustion engine engines is used as power, while the rest is consumed because of friction between components. The main components of the reciprocating piston type compressor used in vehicles, such as the shaft, swash plate, piston, and cylinder, cause severe energy loss owing to frictional contact between each other. The wear contact between the main shaft and the other components is particularly severe. Most quality issues arise owing to the sticking phenomenon that occurs between these parts. In this study, a coating solution to reduce friction is prepared by mixing adhesive solid lubricant, organic binder-polyadimide, inorganic binder (Binder), and graphite in four different ratios, and the best combination is determined.

• 한국기계가공학회지
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• 제21권6호
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• pp.81-88
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• 2022

Titanium alloy (Ti-6Al-4V) has excellent mechanical properties and high specific strength; therefore, it is widely used in aerospace, automobile, defense, engine parts, and bio fields. Particularly in the aerospace field, as it has a low specific gravity and rigidity, it is used for the purpose of increasing energy efficiency through weight reduction of parts, and most have a thin-walled structure. However, it is extremely difficult to machine thin-walled shapes owing to vibration and deformation. In the case of thin-walled structures, the cutting forces and vibrations rapidly increase depending on the cutting conditions, significantly affecting the surface integrity and tool life. In this study, machining experiments on thin-wall milling of a titanium alloy (Ti-6Al-4V) were conducted for each experimental condition with different axial depths of cut, radial depth of cut, and machining sequence. The machining characteristics were analyzed, and an effective machining method was derived by a comprehensive analysis of the machined surface conditions and cutting signals.

• 한국분무공학회지
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• 제27권4호
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• pp.195-202
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• 2022

Recently, the global automobile market is rapidly changing from internal combustion engine vehicles to eco-friendly vehicles including electric vehicles. Among eco-friendly vehicles, LPG vehicles are low in fine dust and are suggested as a realistic way to replace diesel vehicles. In addition, it is more economical than gasoline in its class, showing a cost-saving effect. In Korea, the business of converting gasoline into LPG is active. Research is being conducted to apply this to hybrid vehicles. In this study, the difference in energy consumption efficiency was analyzed when LPG fuel was applied by selecting a 2-liter GDI hybrid electric vehicle. The operation of the hybrid system according to various driving characteristics was confirmed by selecting the WLTC mode. As a result, it was confirmed that the BSFC was about 5% lower than that of gasoline fuel when using LPG fuel. This is due to the active operation of the motor while driving. Optimization is required as battery consumption increases from an energy perspective.

• 자동차안전학회지
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• 제15권3호
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• pp.27-33
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• 2023

Electric vehicles are widely produced from many car manufacturers around the world instead of internal combustion engine vehicle in order to respond a variety of environmental regulations. Also, they are applying for modular design method to develop plenty of the vehicles. And, both of these two issues will be an important trend to lead the future global automobile industries for a long time. In this paper, new brake architecture concept is proposed in order to respond to such a situation. First, physical interfaces between brake system like caliper, disc and other counter-parts are established for modular assembly. Second, we analyze effective factors of brake system for electric vehicles which need to reflect vehicle specifications such as total vehicle weight. Here, we consider ideal brake force by critical deceleration. Third, we simulate accumulated regenerative brake energy for two main driving modes to confirm to effectiveness for a variety of Electric Vehicle. Finally, we hope that it contributes to implement brake architecture for the development of Electric Vehicle platform through such a study.

• 한국가스학회지
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• 제25권2호
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• pp.22-27
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• 2021

이 논문은 LPG 자동차용 엔진의 고장사례를 연구하여 자동차 생산에 활용함이 목적이다. 첫번째 사례는 엔진의 실린더헤드를 분해하여 확인한 결과 실린더 헤드의 점화플러그가 조립되는 나사부 마멸때문에 점화플러그의 불꽃이 누설되어 출력이 떨어지면서 엔진의 부조화 현상이 가끔 유발되는 것을 발견하였다.. 두 번째 사례는 캠샤프트의 위치와 크랭크 샤프트 위치를 맞춘 타이밍 마크가 0.5칸 틀어져 엔진의 부조화 현상이 발생된 것을 확인되었다. 세 번째 사례는 실린더 헤드를 분해하여 확인한 결과, 실린더 헤드에 제거되지 못한 이물질이 3번 흡기포트에서 공기 흐름에 따라 이동하다가 흡기밸브의 닫힘시기를 원활하지 못하여 하여 고장이 발생된 것을 확인하였다. 따라서, 자동차 관리자는 철저하게 점검해야 하고, 자동차 생산자는 철저한 품질확보를 통해 고장의 원인을 제거해야 할 것으로 판단된다.

• 한국가스학회지
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• 제26권1호
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• pp.1-6
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• 2022

이 논문은 LPG 자동차 엔진의 시동불량현상을 조사하고 분석한 연구이다. 첫 번째 사례는 긴급차단 밸브를 점검한 결과 밸브의 기상측에 미세한 이물질에 의해 필터 막힘으로 인해 연료공급이 안 되는 현상을 확인하였다. 두 번째 사례는 액·기상 솔레노이드 밸브의 초기 작동시 연료의 누설에 영향이 없었으나, 시간이 지나면서 솔레노이드 조립부의 손상부가 내구성이 떨어져 LPG 가스의 누설이 진행되어 연소실로 공급되는 연료의 공급이 제대로 되지 않아 자동차의 시동꺼짐 현상이 발생된 것을 확인하였다. 세 번째 사례는 EGR 10A 퓨즈와 LPG 스위치 사이의 커넥터 핀이 장력불량에 의한 접촉불량으로 과열이 발생되어 소손된 것을 확인하였다. 따라서, 자동차의 시동성에 대단히 예민한 전기적인 문제가 발생하지 않도록 자동차의 관련시스템을 사전에 철저하게 점검하고 이를 관리하여야 할 것으로 판단된다.