• 제목/요약/키워드: automatic sorting

검색결과 81건 처리시간 0.03초

건표고 자동 등급선별 시스템 개발 -시작 2호기- (Development of Automatic Grading and Sorting System for Dry Oak Mushrooms -2nd Prototype-)

  • 황헌;김시찬;임동혁;송기수;최태현
    • Journal of Biosystems Engineering
    • /
    • 제26권2호
    • /
    • pp.147-154
    • /
    • 2001
  • In Korea and Japan, dried oak mushrooms are classified into 12 to 16 different categories based on its external visual quality. And grading used to be done manually by the human expert and is limited to the randomly sampled oak mushrooms. Visual features of dried oak mushrooms dominate its quality and are distributed over both sides of the gill and the cap. The 2nd prototype computer vision based automatic grading and sorting system for dried oak mushrooms was developed based on the 1st prototype. Sorting function was improved and overall system for grading was simplified to one stage grading instead of two stage grading by inspecting both front and back sides of mushrooms. Neuro-net based side(gill or cap) recognition algorithm of the fed mushroom was adopted. Grading was performed with both images of gill and cap using neural network. A real time simultaneous discharge algorithm, which is good for objects randomly fed individually and for multi-objects located along a series of discharge buckets, was developed and implemented to the controller and the performance was verified. Two hundreds samples chosen from 10 samples per 20 grade categories were used to verify the performance of each unit such as feeding, reversing, grading, and discharging unites. Test results showed that success rates of one-line feeding, reversing, grading, and discharging functions were 93%, 95%, 94%, and 99% respectively. The developed prototype revealed successful performance such as the approximate sorting capability of 3,600 mushrooms/hr per each line i.e. average 1sec/mushroom. Considering processing time of approximate 0.2 sec for grading, it was desired to reduce time to reverse a mushroom to acquire the reversed surface image.

  • PDF

FMEA 기반 우편 기계 유지 보수 방법 (Maintenance Method of Mail Sorting Machine Based on FMEA)

  • 박정현
    • 한국산학기술학회논문지
    • /
    • 제11권5호
    • /
    • pp.1601-1607
    • /
    • 2010
  • 본 논문에서는 FMEA (Failure Mode Effect Analysis) 기법을 적용한 우편기계 유지보수 방법 제시하였다. 제안된 방법은 우편기계 모듈 및 부품에 대해 고장 유형을 정의하고, 고장 유형별 시스템에 주는 영향과 고장 빈도 및 검출도 등을 정의하여 고장 유형에 대한 시스템 위험도를 계산하여 그 값에 기반하여 점점 항목과 점검 주기를 조정하도록 하므로 시스템의 고장을 사전에 예방하고 시스템 가동율을 높이도록 하는 효율적인 유지보수 방법이다. 실제 현장에서 운영되고 있는 소형 통상 우편 구분 기계에 대해 제안된 방법의 적용 예를 보였다. 따라서 제안된 방법은 향후 국내 우편기계 유지보수에 적용시 유지보수 용이성과 효율성을 높일 것으로 기대한다.

System Development for Providing Optimal Friction Force for Sorting Machine

  • Lee, Jeong-Wook;Lee, Woon-Sung;Kim, Jung-Ha
    • 제어로봇시스템학회:학술대회논문집
    • /
    • 제어로봇시스템학회 2003년도 ICCAS
    • /
    • pp.2555-2559
    • /
    • 2003
  • In this study, we develop an automatic sorting system, which is mostly affected by frictional forces between a veneer and friction-generating device. So we will make a suitable dynamic model and mechanism to control friction force using a AC servo-motor. We suggest Stick friction and Column friction model, which is occurred between roller and veneer and within veneers as well. A kind of sensor can get the velocity of roller and movement of roller vertical direction. We assume that the several things to simplify the complicate and difficult nonlinear friction phenomenon. And to create an optimal normal force, which can generate a suitable friction force, we control the movement of sorting roller and supporter as well. We introduce several results about a friction character and suggest the value of calibration of sorting roller movement and supporters as well.

  • PDF

기계시각에 의한 풋고추 자동 선별시스템 개발 (Development of Automatic Sorting System for Green pepper Using Machine Vision)

  • 조남홍;장동일;이수희;황헌;이영희;박종률
    • Journal of Biosystems Engineering
    • /
    • 제31권6호
    • /
    • pp.514-523
    • /
    • 2006
  • Production of green pepper has been increased due to customer's preference and a projected ten-year boom in the industry in Korea. This study was carried out to develop an automatic grading and sorting system for green pepper using machine vision. The system consisted of a feeding mechanism, segregation section, an image inspection chamber, image processing section, system control section, grading section, and discharging section. Green peppers were separated and transported using a bowl feeder with a vibrator and a belt conveyor, respectively. Images were taken using color CCD cameras and a color frame grabber. An on-line grading algorithm was developed using Visual C/C++. The green peppers could be graded into four classes by activating air nozzles located at the discharging section. Length and curvature of each green pepper were measured while removing a stem of it. The first derivative of thickness profile was used to remove a stem area of segmented image of the pepper. While pepper is moving at 0.45 m/s, the accuracy of grading sorting for large, medium and small pepper are 86.0%, 81.3% and 90.6% respectively. Sorting performance was 121 kg/hour, and about five times better than manual sorting. The developed system was also economically feasible to grade and sort green peppers showing the cost about 40% lower than that of manual operations.

버섯 전후면과 꼭지부 상태의 자동 인식 (Automatic Recognition of the Front/Back Sides and Stalk States for Mushrooms(Lentinus Edodes L.))

  • 황헌;이충호
    • Journal of Biosystems Engineering
    • /
    • 제19권2호
    • /
    • pp.124-137
    • /
    • 1994
  • Visual features of a mushroom(Lentinus Edodes, L.) are critical in grading and sorting as most agricultural products are. Because of its complex and various visual features, grading and sorting of mushrooms have been done manually by the human expert. To realize the automatic handling and grading of mushrooms in real time, the computer vision system should be utilized and the efficient and robust processing of the camera captured visual information be provided. Since visual features of a mushroom are distributed over the front and back sides, recognizing sides and states of the stalk including the stalk orientation from the captured image is a prime process in the automatic task processing. In this paper, the efficient and robust recognition process identifying the front and back side and the state of the stalk was developed and its performance was compared with other recognition trials. First, recognition was tried based on the rule set up with some experimental heuristics using the quantitative features such as geometry and texture extracted from the segmented mushroom image. And the neural net based learning recognition was done without extracting quantitative features. For network inputs the segmented binary image obtained from the combined type automatic thresholding was tested first. And then the gray valued raw camera image was directly utilized. The state of the stalk seriously affects the measured size of the mushroom cap. When its effect is serious, the stalk should be excluded in mushroom cap sizing. In this paper, the stalk removal process followed by the boundary regeneration of the cap image was also presented. The neural net based gray valued raw image processing showed the successful results for our recognition task. The developed technology through this research may open the new way of the quality inspection and sorting especially for the agricultural products whose visual features are fuzzy and not uniquely defined.

  • PDF

물류 작업 자동화를 위한 로봇 제어 정보 관리 시스템 (Robot Control Data Management System for Automatic Parcel Sorting)

  • 신문선;김명식
    • 한국산학기술학회논문지
    • /
    • 제14권6호
    • /
    • pp.3023-3031
    • /
    • 2013
  • 본 논문에서는 물류회사에서 수작업으로 이루어지던 물류 배달 구분 작업을 자동화하기 위한 로봇 제어 정보 관리 시스템을 제안한다. 제안한 로봇제어 정보 관리시스템은 3D 영상인식장치로부터 소포의 가로, 세로, 높이, 집는 윗면의 형태 등 소포 형상정보와 무게, 놓여 진 위치, 부대 정보를 기록한 바코드 등의 소포 상황 정보를 넘겨받아서 로봇 매니퓰레이터의 픽업 제어정보와 드롭 제어정보를 생성하여 로봇제어정보를 보내준다. 로봇 매니퓰레이터는 물류 정보에 따른 픽업제어 정보와 드롭 제어정보를 넘겨받아 소포 픽업과 배달 위치에 따른 파레트에 해당물류를 드롭 할 수 있게 된다. 제안된 물류배달을 위한 로봇 제어 정보 관리 시스템은 수작업으로 처리되었던 물류배달 순서 구분 작업을 자동화함으로써 물류 배달에 있어 시간과 비용을 절감시키고 산업재해를 예방하는데 크게 기여하게 될 것이다.

우편물 자동처리를 위한 4-state 바코드 Reed Solomon 인코딩 시스템 (Reed Solomon Encoding System of 4-state Bar Code for Automatic Processing in Mail Items)

  • 박문성;송재관;황재각;남윤석
    • 대한전자공학회:학술대회논문집
    • /
    • 대한전자공학회 2000년도 추계종합학술대회 논문집(3)
    • /
    • pp.47-50
    • /
    • 2000
  • Recently many efforts on the development of automatic processing system for delivery sequence sorting have been performed in ETRI , which requires the use of postal 4-state bar code system to encode delivery points. The 4-state bar code called postal 4-state bar code for high speed processing that has been specifically designed for information processing of logistics and automatic processing of the mail items. This paper describes a method of Reed-Solomon encoding for creating error correction codeword of 4-state bar code.

  • PDF

Development of an Automatic Sorting System Driven by Friction Force

  • Ko, Min-Seok;Lee, Jeong-Wook;Kim, Jung-Ha
    • 제어로봇시스템학회:학술대회논문집
    • /
    • 제어로봇시스템학회 2002년도 ICCAS
    • /
    • pp.90.5-90
    • /
    • 2002
  • In this research, we are trying to develop an automatic sorting system, which is mostly affected by frictional forces between a veneer and plank. So we will make a suitable dynamic model and mechanism to control the velocity feedback. We will suggest stick-slip motion model which can predict the stability behavior of this system. The control system has a feedback loop, in which the following operations are included. A kind of sensor can get the velocity of the mass to adhesive veneer. The output of result signal should be passed to a filter, then to a phase shifter, which applies an adjustable phase-shift, to a variable-gain amplifier. A shaker will be attached to the mass, which ex...

  • PDF

비선형 마찰과 강성을 이용한 자동화 시스템 개발 (Automatic System Development by Using Friction Force and Stiffness with Nonlinear Characteristic)

  • 이정욱;조용희;장용훈;김정하
    • 대한기계학회논문집A
    • /
    • 제28권7호
    • /
    • pp.1055-1063
    • /
    • 2004
  • In this study, we developed an automatic veneer sorting system controlled by nonlinear friction and nonlinear stiffness. With these nonlinear characteristics, it was difficult to analysis and to control the system in the fast. However it is necessary to consider nonlinear characteristics to satisfy accurate and rapid control demand in these days. We used not only nonlinear friction but also nonlinear stiffness and combined both to control the system. An experimental device was designed with 4 AC servo-motors and 2 Sensors. Through a series of experiment, we found nonlinear friction characteristics among roller versus veneer and veneer versus veneer and nonlinear stiffness characteristics with stacked veneers. Finally, we showed that the proposed control algorithm was very effective for veneer sorting system with nonlinear friction and stiffness.

고등어 자동 선별기 개발을 위한 고등어 선별 성능 분석 (Analysis of Mackerel Sorting Performance for Development of Automatic Mackerel Grader)

  • 전철웅;손정현;최명구
    • 한국기계가공학회지
    • /
    • 제15권3호
    • /
    • pp.115-121
    • /
    • 2016
  • A mackerel grader is a machine for sorting mackerel according to size. In this study, the dynamic deflection and optimal sorting simulation of a mackerel grader was carried out by using multi-body dynamics. To analyze the dynamic deflection of the roller, RecurDyn, a multi-body dynamics analysis program, was used. The dynamic deflection of the roller pipe was analyzed according to the inclination of the roller pipe. When the inclination of the roller pipe was 30 degrees, the roller indicated the maximum deflection of about 6.3 mm at the center of the mass. To simulate the mackerel sorting, the mackerel grader machine was modeled, and the contact simulation between the mackerel model and the rotating roller pipe was carried out. When the inclination of the roller frame was 7 degrees, the mackerel grader indicated optimal sorting performance.