• Title/Summary/Keyword: automatic measurement system

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A Study on the NC Embedding of Vision System for Tool Breakage Detection (공구파손감지용 비젼시스템의 NC실장에 관한 연구)

  • 이돈진;김선호;안중환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.369-372
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    • 2002
  • In this research, a vision system for detecting tool breakage which is hardly detected by such indirect in-process measurement method as acoustic emission, cutting torque and motor current was developed and embedded into a PC-NC system. The vision system consists of CMOS image sensors, a slit beam laser generator and an image grabber board. Slit beam laser was emitted on the tool surface to separate the tool geometry well from the various obstacles surrounding the tool. An image of tool is captured through two steps of signal processing, that is, median filtering and thresholding and then the tool is estimated normal or broken by use of change of the centroid of the captured image. An air curtain made by the jetting high-pressure air in front of the lens was devised to prevent the vision system from being contaminated by scattered coolant, cutting chips in cutting process. To embed the vision system to a Siemens PC-NC controller 840D NC, an HMI(Human Machine Interface) program was developed under the Windows 95 operating system of MMC103. The developed HMI is placed in a sub window of the main window of 840D and this program can be activated or deactivated either by a soft key on the operating panel or M codes in the NC part program. As the tool breakage is detected, the HMI program emit a command for automatic tool change or send alarm to the NC kernel. Evaluation test in a high speed tapping center showed the developed system was successful in detection of the small-radius tool breakage.

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A Suvey on Satisfaction Measurement of Automatic Milking System in Domestic Dairy Farm (자동착유시스템 설치농가의 설치 후 만족도에 관한 실태조사)

  • Ki, Kwang-Seok;Kim, Jong-Hyeong;Jeong, Young-Hun;Kim, Yun-Ho;Park, Sung-Jai;Kim, Sang-Bum;Lee, Wang-Shik;Lee, Hyun-June;Cho, Won-Mo;Baek, Kwang-Soo;Kim, Hyeon-Shup;Kwon, Eung-Gi;Kim, Wan-Young;Jeo, Joon-Mo
    • Journal of Animal Environmental Science
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    • v.17 no.1
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    • pp.39-48
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    • 2011
  • The present survey was conducted to provide basic information on automatic milking system (AMS) in relation to purchase motive, milk yield and quality, customer satisfaction, difficulties of operation and customer suggestions, etc. Purchase motives of AMS were insufficient labor (44%), planning of dairy experience farm (25%), better performance of high yield cows (19%) and others (6%), respectively. Average cow performance after using AMS was 30.9l/d for milk yield, 3.9% for milk fat, 9,100/ml for bacterial counts. Sixty-eight percentage of respondents were very positive in response to AMS use for their successors but 18% were negative. The AMS operators were owner (44%), successor (44%), wife (6%) and company worker (6%), respectively. The most difficulty (31%) in using AMS was operating the system and complicated program manual. The rate of response to system error and breakdown was 25%. The reasons for culling cow after using AMS were mastitis (28%), reproduction failure (19%), incorrect teat placement (12%), metabolic disease (7%) and others (14%), respectively. Fifty-six percentages of the respondents made AMS maintenance contract and 44% did not. Average annual cost of the maintenance contract was 6,580,000 won. Average score for AMS satisfaction measurement (1 to 5 range) was 3.2 with decrease of labor cost 3.7, company A/S 3.6, increase of milk yield 3.2 and decrease of somatic cell count 2.8, respectively. Suggestions for the higher efficiency in using AMS were selecting cows with correct udder shape and teat placement, proper environment, capital and land, and attitude for continuous observation. Systematic consulting was highly required for AMS companies followed by low cost for AMS setup and systematization of A/S.

The Field Application of Miniature Cone Penetration Test System in Korea (소형콘관입시험(Miniature Cone Penetration Test)의 국내현장 적용)

  • Yoon, Sung-Soo;Ji, Wan-Goo;Kim, Jun-Ou;Kim, Rae-Hyun
    • Proceedings of the Korean Geotechical Society Conference
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    • 2009.03a
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    • pp.349-360
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    • 2009
  • The cone penetration test(CPT) has gained its popularity in site characterization indebted by its reliability, speed, economy, and automatic measurement system since its development in the 1930s. The CPT results, commonly consisting of cone tip resistance, sleeve friction, and pore water pressure measurements, allow us to classify soils as well as to reveal their engineering characteristics. The site condition at which the CPT is allowable is often dependent on the capacity of a CPT system. In Korea, it has been considered that the CPT could be appled only to soft soils in most cases because CPT systems available for stiff soils are very rare due to their expensive procurement and maintenance cost. Luoisiana Transportation Research Center(LTRC) has developed and implemented a field-rugged continuous intrusion miniature cone penetration test(CIMCPT) system since the late 1990s. The miniature cone penetrometer has a sectional cone area of $2cm^2$ allowing system capacity reduction compared to the standard $10cm^2$ cone penetrometer. The continuous intrusion mechanism allows fast and economic site investigation. Samsung Engineering & Construction has recently developed and implemented a similar CIMCPT system based on its original version developed in LTRC. The performance of the Samsung CIMCPT system has been investigated by calibration with the standard CPT system at a well-characterized test site in Pusan, Korea. In addition, scale effect between the miniature cone penetrometer and the standard cone penetrometer has been investigated by comparing the field test results using the both systems.

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Development of automatic pipe grading algorithm for a diagnosis of pipe status (관로상태 진단을 위한 자동 관로 등급 판정 기법 개발)

  • 이복흔;배진우;최광철;강영석;유지상
    • The Journal of Korean Institute of Communications and Information Sciences
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    • v.29 no.6C
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    • pp.793-800
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    • 2004
  • In this paper, we propose a new automatic pipe grading algorithm for an efficient management of transmission pipe under the ground. Since the conventional transmission pipe evaluation was conducted by subjective decision made by an individual operator, it was difficult to grade them by means of numerical methods and also hard to realistically construct numerical database system. To solve these problems, we Int obtain some information on the current condition of pipes' sections by shooting laser beam at a regular rate and then apply grading algorithm after complete calculation of minimum diameter of pipe. We use some of preprocessing techniques to reduce noise and also use various color models to consider special conditions of each inner pipe. The measurement of pipes' minimum diameter and decision of grade are performed through a detailed processing stages. By some experimental results performed in the field, we show that over 90 percent of correct grade decisions are made by the proposed algorithm.

Measurement Criteria for Ontology Extraction Tools (온톨로지 자동추출도구의 기능적 성능 평가를 위한 평가지표의 개발 및 적용)

  • Park, Jin-Soo;Cho, Won-Chin;Rho, Sang-Kyu
    • Journal of Intelligence and Information Systems
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    • v.14 no.4
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    • pp.69-87
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    • 2008
  • The Web is evolving toward the Semantic Web. Ontologies are considered as a crucial component of the Semantic Web since it is the backbone of knowledge representation for this Web. However, most of these ontologies are still built manually. Manual building of an ontology is time-consuming activity which requires many resources. Consequently, the need for automatic ontology extraction tools has been increased for the last decade, and many tools have been developed for this purpose. Yet, there is no comprehensive framework for evaluating such tools. In this paper, we proposed a set of criteria for evaluating ontology extraction tools and carried out an experiment on four popular ontology extraction tools (i.e., OntoLT, Text-To-Onto, TERMINAE, and OntoBuilder) using our proposed evaluation framework. The proposed framework can be applied as a useful benchmark when developers want to develop ontology extraction tools.

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A Study on Development of the 3D Modeling System for Earthwork Environment (토공 작업환경의 3차원 모델링 시스템 개발에 관한 연구)

  • Yoo, Hyun-Seok;Chae, Myung-Jin;Kim, Jung-Yeol;Cho, Moon-Young
    • Proceedings of the Korean Institute Of Construction Engineering and Management
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    • 2007.11a
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    • pp.977-982
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    • 2007
  • There have been many efforts in automatic object recognition using computing technologies. Especially in the development of automated construction equipment, automatic object recognition is very important issue for the proper equipment maneuvering. 3D laser scanning, which uses (time-of-flight) method to construct the 3-dimensional information, is applied to the civil earth work environment for its high accuracy, quick data collection, and object recognition capability that will be developed by the authors in the future. The 3D earth model is also used as a fundamental information for intelligent earth work task planning. This paper presents the analysis of the 3D laser scanner market and selection of the most optimum 3D scanner for the intelligent earth work planning. As well as the hardware configuration for the automated 3D earth modeling is developed but also the software structure and detailed user interface are designed in this research. In addition, it is presented in this paper that the accuracy comparison test between TotalStation(R) which is a traditional survey tool and ScanStation(R). The accuracy test is done by relative distance measurement using known targets.

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Hydriding Kinetics on Mg2NiHx-5wt% CaO Composites (Mg2NiHx-5wt% CaO 복합재료의 수소화 속도)

  • SHIN, HYO-WON;HWANG, JUNE-HYEON;KIM, EUN-A;HONG, TAE-WHAN
    • Transactions of the Korean hydrogen and new energy society
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    • v.32 no.3
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    • pp.156-162
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    • 2021
  • Mg hydride has a relatively high hydrogen storage amount of 7.6wt%, and inexpensive due to abundant resources, but has high reaction temperature and long reaction time because of treble oxidation reactivity and upper activation energy. Their range of applications could be further extended if their hydrogenation kinetics and degradation behavior could be improved. Therefore, the effect of CaO has improved the hydrogenation kinetics and slowed down the degradation. This study focused on investigating whether to improve the hydrogenation kinetics by synthesizing Mg2NiHx-5wt% CaO composites. The Mg2NiHx-5wt% CaO composites have been synthesized by hydrogen induced mechanical alloying. The synthesized composites were characterized by performing X-ray diffraction, Scanning Electron Microscopy, Brunauer-Emmett-Teller, Thermogravimetric, and Sivert's type automatic pressure-composition-temperature analysis. Hydriding kinetics were performed using an automatic PCT measurement system and evaluated over the temperature range of 423 K, 523 K, and 623 K. As a result of calculating the hydrogen adsorption amount through the hydrogenation kinetics curve, it was calculated as about 0.42wt%, 0.91wt%, and 1.15wt%, the highest at 623 K and the lowest at 423 K.

The analysis of questionnaire survey to develop advanced fishing gear and to improve safe fishing procedure for offshore pot fishery (근해통발조업의 안전향상 및 어로장비 개발을 위한 요인분석)

  • AHN, Jong-Kap;JEONG, Geum-Cheol;PARK, You-Jin;AN, Young-Su
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.57 no.4
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    • pp.302-315
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    • 2021
  • In this study, factors such as improvement of a fishing process and safety, reduction of the labor force and headcount and development of the automation technology for offshore (eel and crab) pot fishing vessels were analyzed. A questionnaire survey was conducted to analyze and select the key factors using independent/paired sample t-test and correlation analysis, and a living lab was operated with ship owners, skippers and experts to discuss practical needs of the site. From the result of questionnaire survey and field requirements, it was possible to understand the level of awareness of ship safety, general safety equipment, fishing work process and fishing safety equipment from the point of view of the field. In addition, there were differences in the measurement results of each items because the working environment and experience were different according to the position of the ship owner and the skipper. The results of the questionnaire survey and various perceptions of field stakeholders were reflected when analyzing the fishing system and fishing process to choose the development equipment applicable to the field. From the analysis results, the selected development equipment based on the fishing equipment and process currently in operation are pot washing device, catch separation and fish hold injection device, length limit regulations and bait ejection device after use, automatic main line winding device, bait crusher, automatic (crab) pot hauling separator and so on.

A Basic Study on Efficient Acrylic Plate Light Transmission Road Machining (효율적인 아크릴판 광전송로 가공에 관한 기초 연구)

  • Han, Su-Won;Hong, Jun-Hee
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.1
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    • pp.95-101
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    • 2022
  • This paper proposes a method to process the shape of an optical transmission road and attempts to determine the most suitable single processing method for an acrylic plate optical transmission road. In addition, by manufacturing an automatic pattern processing device to generate certain shapes on the acrylic plate at regular intervals, and measuring the illuminance of the patterned acrylic plate optical transmission road, the measured illuminance was confirmed to fall under the KS illuminance values presented in Table 1. In conclusion, when an incident light of approximately 20,000 lx is applied, the transmission illumination is approximately 200 lx, which represents a transmission rate of approximately 1% for incident light and corresponds to the KS illumination criterion F. Additionally, the right-angle triangular pyramid base size (A) processed at a temperature of 350 ℃ for one second was 2 mm, exhibiting the largest transmission illumination of 280 lx. When the transparent acrylic plate was set to a constant size of 1.6 mm at the bottom of the right-angle triangular pyramid, the fastest response occurred at a processing tip temperature of 350 ℃ (0.04 s). On the other hand, it took 10 s to process the size of the bottom of the right-angled triangular pyramid at a temperature of 200 ℃ to 1.6 mm, and it was confirmed that the optical transmission efficiency was significantly reduced because of the burr that occurred at this time.

Operator Modeling and Design of Fuzzy Controller for a Wire-Driven Heavy Material Lifting System (와이어 구동식 중량물 권양 시스템을 위한 퍼지제어기 설계 및 작업자 모델링)

  • Song, Bo-Wei;Seo, Hyun-Duk;Lee, Yun-Jung
    • Journal of the Korean Institute of Intelligent Systems
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    • v.23 no.5
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    • pp.436-443
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    • 2013
  • This paper presents design methods of a fuzzy controller and an operator model for a wire-driven heavy material lifting system helping human workers. The wire-driven heavy material lifting system is a kind of human-assistive systems in which a human is involved in the control loop. Thus, human's control characteristics and requirement of reducing worker's force to lift a heavy material are considered in the design process of the proposed fuzzy controller. An automatic weight measurement algorithm during the early stage of lifting is also introduced. Finally, the effectiveness and performance of the proposed system are proved by experiments.