• Title/Summary/Keyword: automatic measurement system

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Precision Surface Profiling of Lens Molds using a Non-contact Displacement Sensor (비접촉 변위센서를 이용한 초소형렌즈 정밀금형 형상측정)

  • Kang, Seung-Hoon;Jang, Dae-Yoon;Lee, Joohyung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.2
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    • pp.69-74
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    • 2020
  • In this study, we proposed a method for surface profiling aspheric lens molds using a precision displacement sensor with a spatial scanning mechanism. The precision displacement sensor is based on the confocal principle using a broadband light source, providing a 10 nm resolution over a 0.3 mm measurable range. The precision of the sensor, depending on surface slope, was evaluated via Allan deviation analysis. We then developed an automatic surface profiling system by measuring the cross-sectional profile of a lens mold. The precision of the sensor at the flat surface was 10 nm at 10 ms averaging time, while 200 ms averaging time was needed for identical precision at the steepest slope at 25 deg. When we compared the measurement result of the lens mold to a commercial surface profiler, we found that the accuracy of the developed system was less than 90 nm (in terms of 3 sigmas of error) between the two results.

Optimal Control Design for Automatic Ship Berthing by Using Bow and Stern Thrusters

  • Bui, Van Phuoc;Jeong, Jeong-Soon;Kim, Young-Bok;Kim, Dong-Wook
    • Journal of Ocean Engineering and Technology
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    • v.24 no.2
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    • pp.10-17
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    • 2010
  • Conventionally, because it is difficult to control a ship in shallow water and because attempting to do so creates unwanted environmental effects, maneuvering ships in the harbor area for berthing is usually done with the assistance of tugboats. In this paper, we propose a new method for berthing ships automatically by using bow and stern thrusters. Specifically, a steering motion model of a ship is considered, and parameters in the equation are evaluated by the system identification technique. An optimal controller based on observations was designed from the linearization of the non-linear ship motion in the horizontal plane. It is used to reduce the uncertainty about the ship's dynamics and reduce measurement requirements. The performance of the controller was also analyzed for its robustness relative to avoiding disturbing the environment due to winds, currents, and wave-drift forces. Experiments were conducted to estimate the potential for identifying result and the design of the controller. Specifically, in this paper, the system modeling and tracking control approach are discussed based on a two-degree-of-freedom (2DOF) servo-system design.

A Study of Weld Pool width Control in Gas Tungsten Arc Welding Using the Digital Image Processing (화상처리에 의한 Gas Tungsten Arc 용접에서의 용융지폭제어에 관한 연구)

  • Kim, Dong-Cheol;Rhee, Sehun;Um, Ki-Woan
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.9
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    • pp.2760-2769
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    • 1996
  • The feedback control systems of welding process using visual information can improve weld qualities. However, it is very difficult to get the visual information of weld pool since the light intensity of welding arc is much stronger than that of the weld pool. To explore the possibility of extending the capability of automatic welding machines, a study of a closed loop controlled welding system consisted of a GTA welding machine, a vision system, a stepping motor system and a digital computer was undertaken. Particularly, in this system, a CCD camera with a long wavelength pass filter was used to get a better weld pool image. Subsequently, an image analysis technique has been developed to measure the weld pool width. Using this weld pool width measurement, a colsed loop control system adjusted welding speed to maintain a constant weld pool width.

Development of ECG Identification System Using the Fuzzy Processor (퍼지 프로세서를 이용한 심전도 판별 시스템 개발)

  • 장원석;이응혁
    • Journal of Biomedical Engineering Research
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    • v.16 no.4
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    • pp.403-414
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    • 1995
  • It is very difficult to quantize the ECG analysis because the decision criterion for ECG is different with each other depending on the medical specialists of the heart and there are measured detecting errors for each ECG measurement system. Therefore, we developed the real-time ECG identification system using digital fuzzy processor for STD-BUS, in order to reduce ambiguity generated in the process of ECG identification and to analyze the irregular ECG stastically to ECG's repetition interval. The variables such as AGE (months), width of QRS, average RRI, and RRI were used to classify the ECG, and were applied to ECG signal indentification system which is developed for the purpose of research. It was found that the automatic diagnosis of ECG signal was possible in the real time process which was impossible in general process of algorithm.

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Full-scale Mock-up Measurement of a Double Glazed Window System Equipped with Sunlight Controls (광기능성 창호시스템의 동절기 채광특성에 관한 목업연구)

  • Kim, Gon
    • Journal of the Korean Solar Energy Society
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    • v.28 no.4
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    • pp.35-42
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    • 2008
  • Besides genuine skin and clothes, it is called that building is third skin for us. That means the skin of buildings is the most important factor for our man-made environment. The issues in designing the building envelope include the insulation, infiltration, ventilation and bridging in windows. Getting light into the space safely and providing views to outdoor, additionally, are key things with the building envelope design. A deep-rooted preference for full view is still alive with large area of glass. Balcony expansion is legalized in apartment houses, which causes lots of environmental problems. Without balcony space, the adjacent space to unshaded window is exposed to the direct sun. A window can have many layers and the inner space can be utilized with an automatic blind system. Recently, the refurbished version of a double-glazed window system has been developed for the purpose of minimizing energy loss occurred around windows. For the better daylight control with equipped blind system, a set of adjustment technique of blind slats was tested in a mock-up building and recommended the detail operation. Not surprisingly, the optimized blind system can be oriented to enhance the uniformity in light distribution and direct glare from the sky as well..

A study on the automatic inspection system for inner diameter and parallelism of automobile hubs (자동차 허브의 내경 및 평행도 자동검사 시스템에 대한 연구)

  • Kang, Byung-Soo;Yoo, Hyeong-Min
    • Design & Manufacturing
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    • v.16 no.3
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    • pp.16-21
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    • 2022
  • In order to reduce the weight of parts and materials for the development of high-efficiency engines in accordance with the strengthening of automobile fuel efficiency regulations, the existing casting material is changed to a iron plate material, and plastic processing and turning operations are performed to lighten the weight and reduce the manufacturing cost. Among the pulley components applied to the damper pulley, the HUB product was manufactured by plastic machining instead of the existing casting process, and the inspection standardized for automating the inner diameter and parallelism measurement of the turning result of the new hub part with improved quality, and the inspection system for this Development of design and operation software to automate the inspection of the inner diameter and parallelism of the hub was described. The representative specifications of the development equipment are a hub inner diameter 22mm inspection system, a three-point inspection system with a parallelism of 0.15mm on the top.

Development of New Ocean Radiation Automatic Monitoring System (새로운 해양 방사선 자동 감시 시스템의 개발)

  • Kim, Jae-Heong;Lee, Joo-Hyun;Lee, Seung-Ho
    • Journal of IKEEE
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    • v.23 no.2
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    • pp.743-746
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    • 2019
  • In this paper we proposed a new ocean radiation automatic monitoring system. The proposed system has the following characteristics: First, using NaI + PVT mixed detectors, the response speed is fast and precision analysis is possible. Second, the application of temperature compensation algorithm to scintillator-type sensors does not require additional cooling devices and enables stable operation in the changing ocean environment. Third, since cooling system is not needed, electricity consumption is low, and electricity can be supplied reliably by utilizing solar energy, which can be installed at the observation deck of ocean environment. Fourth, using GPS and wireless communications, accurate location information and real-time data transmission function for measurement areas enables immediate warning response in the event of nuclear accidents such as those involving neighboring countries. The results tested by the authorized testing agency to assess the performance of the proposed system were measured in the range of $5{\mu}Sv/h$ to 15mSv/h, which is the highest level in the world, and the accuracy was determined to be ${\pm}8.1%$, making normal operation below the international standard ${\pm}15%$. The internal environmental grade (waterproof) was achieved, and the rate of variation was measured within 5% at operating temperature of $-20^{\circ}C$ to $50^{\circ}C$ and stability was verified. Since the measured value change rate was measured within 10% after the vibration test, it was confirmed that there will be no change in the measured value due to vibration in the ocean environment caused by waves.

The accurate measurement of center position and orientation of SMD VR by using machine vision (머신비젼을 이용한 SMD VR의 중심위치와 홈방향 정밀계측)

  • Jhang, Kyung-Young;Kim, Byung-Yup;Han, Chang-Su;Park, Jong-Hyun;Gam, Do-Young
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.8
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    • pp.1339-1347
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    • 1997
  • The automation of final inspection and tuning process in the manufacturing of electric products is hot issue now, because it is the only part that has not been wholey automized yet, mainly due to the difficulties to handle so small size of VR which is the final tuning point in the most of electric products. For the automation of this process, at first the accurate measurement of position and orientation of SMD VR on PCB in real time is strongly needed. In this paper, a new image processing algorithm to detect the center position and orientation of target VR by using machine vision is proposed for automatic final tuning of the 8mm camcoder's performance. In the method, the outline feature of object is used actively. The usefulness of the proposed methods were tested by several experiments, and the results showed enough accuracy for both of position and orientation. Additatively, we discussed about the total visual system construction and preprocessing of image.

Case study on the Accuracy Assessment of the rainrate from the Precipitation Radar of TRMM Satellite over Korean Peninsula

  • Chung, Hyo-Sang;Park, Hye-Sook;Noh, Yoo-Jeong
    • Proceedings of the KSRS Conference
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    • 1999.11a
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    • pp.103-106
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    • 1999
  • The Tropical Rainfall Measuring Mission(TRMM) is a United States-Japan project for rain measurement from space. The first spaceborne Precipitation Radar(PR) has been installed aboard the TRMM satellite. The ground based validation of the TRMM satellite observations was conducted by TRMM science team through a Global Validation Program(GVP) consisted of 10 or more ground validation sites throughout the tropics. However, TRMM radar should always be validated and assessed against reference data to be used in Korean Peninsula because the rainrates measured with satellite varies by time and space. We have analyzed errors in the comparison of rainrates measured with the TRMM/PR and the ground-based instrument i.e. Automatic Weather System(AWS) by means of statistical methods. Preliminary results show that the near surface rainrate of TRMM/PR are highly correlated with ground measurements especially for the very deep convective rain clouds, though the correlation is changed according to the type and amount of precipitating clouds. Results also show that TRMM/PR instrument is inclined to underestimate the rainrate on the whole over Korea than the AWS measurement for the cases of heavy rainfall.

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Detection of Tool Wear using Cutting Force Measurement in Turning (선사가공에 절삭력을 이용한 공구마멸의 감지)

  • 윤재웅;이권용;이수철;최종근
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.1
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    • pp.1-9
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    • 2001
  • The development of flexible automation in the manufacturing industry is concerned with production activities performed by unmanned machining system A major topic relevant to metal-cutting operations is monitoring toll wear, which affects process efficiency and product quality, and implementing automatic toll replacements. In this paper, the measurement of the cutting force components has been found to provide a method for an in-process detection of tool wear. The static com-ponents of cutting force have been used to detect flank wear. To eliminate the influence of variations in cutting conditions, tools, and workpiece materials, the force modeling is performed for various cutting conditions. The normalized force dis-parities are defined in this paper, and the relationships between normalized disparity and flank were are established. Final-ly, artificial neural network is used to learn these relationships and detect tool wear. According to proposed method, the static force components could provide the effective means to detect flank wear for varying cutting conditions in turning operation.

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