• 제목/요약/키워드: automatic and controlled processes

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PC를 이용한 철판 자동절단시스템 개발 (Development of PC Controled Automatic Cutting System)

  • 김상헌;정경렬
    • 한국정밀공학회지
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    • 제13권1호
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    • pp.29-37
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    • 1996
  • In this study, PC controlled CNC automatic cutting system is developed. Technological introduction of the control process and the computer programming has made possible not only the automatic control for cutting processing unit but also the easy-to-use graphic software that enables the cutting process. This program involves shape part drawing and amendment, pattern reading and saving, reading Autocad file, nesting process, kerf compensation, automatic cutting path generation, NC file conversion and motor control. Software is devided into 3 modules for easy work. First step enables drawing, amendment and pattern making, followed by automatic nesting and cutting path generation with kerf compensation. In the final step, drawing data is transmitted for the resulting automatic cutting processes. This software would be applicated in gas cutting and textile cutting so that it improves the productivity of cutting process.

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조속기 시험 시스템의 자동화 (Automation of Governor Performance Test System)

  • 이일영;김지웅;강만곤
    • 동력기계공학회지
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    • 제9권4호
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    • pp.155-161
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    • 2005
  • Governors control the revolution speed of heat engines such as diesel engines, steam turbines and gas turbines. Precise and prompt tests for the control performances of governors are essential both in governors' manufacturing processes and in governors' maintenance processes. In the conventional governor test systems controlled by analog type electronic controllers, the incorporation of heat engine's dynamics to the test system have been considered very difficult to realize. This study suggests a new governor test system controlled by a digital controller using a personal computer. The application of the digital controller to the test system instead of the analog type electronic controller have brought about the following advancements; (1) heat engine's dynamics could be implemented easily in the test system, (2) automatic test data acquisition both in steady state and in transient state enables us to save test time and to enhance the reliability of the tests.

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자동제어식 파종조절장치 개발 (Development of Automatic Seed Metering Device)

  • 이용국;이대원;오영진
    • Journal of Biosystems Engineering
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    • 제19권2호
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    • pp.91-98
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    • 1994
  • Planting, transplanting, and harvesting are important processes for the successful production of farm products in Korea because those require the high labor intensity during limitted period. Recently, many researches of using automatic control with a microcomputer are carried in the agricultural field, but are not much spread to the seeder development. Automatic sowing technology would be much attractive if there was a way to assure that each seed was count accurately in the seed metering device. Thus, an automatic seed metering device was designed and constructed to be controlled by microcomputer. This device could be improved in not only counting the number of seeds in but also sowing seeds between row spacings. Automatic seed metering device consisted of conveyor belt and temporary storage device. Performance of seed metering device depends on the apparatus including sensor, stepping motor and DC-solenoid. Research contents and results are summarized as follows. 1. The seed metering device involving seed hopper, sorter and temporary storage device was designed and constructed. 2. A seed counting system with six photo electric sensors, designed and built for this project, was adequate for tranferring and counting seeds accurately. 3. Operating algorithm for stepping motor and photo electric DC-solenoid was developed. The Seed metering device proved to be a smooth and accurate operating device using the algorithm. 4. The performance of second prototype metering device was examined with five kinds of seeds ; mung beans, red beans, white beans, black beans and corn to transfer and count the seeds. The error ratio of seed metering was less than 3.5%.

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Development and Field Assessment of DO Control System in an Aeration Tank for Automation of Sewage Treatment Plant

  • Jung, In-Chul;Kim, Dae-Yong;Junq, Byung-Gil
    • 한국환경과학회지
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    • 제18권6호
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    • pp.603-608
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    • 2009
  • Activated sludge sewage treatment processes are difficult to be controlled because of their complex and nonlinear behaviour, however, the control of the dissolved oxygen level in the reactors plays an important role in the operation of the facility. For this reason, this study is designed to present a system which accurately measures DO, MLSS, pH and ORP in the aeration tank to alleviate situations above and provide the automatization of a sewage treatment plant (STP) using new DO control system. The automatic control systems must be guaranteed the accuracy. Therefore, the proposed automatic DO control system in this study could be commercial applications in the aeration tanks by means of operating cost analysis and user-friendly for operation and maintenance. We could get accurate data from the lab tank which has water quality checker because there was no vortex and air bubble during the measurement process. Improvement of confidence in the lab tank enabled effective and automatic operation of sewage treatment plants so that operation costs and manpower could be saved. If this result is put in place in every sewage treatment plant nationwide for practical purposes, it is estimated to cost 18.5 million dollars in installing the lab tank and to save 9.8 million dollars in management cost a year, except for cost saved by automation.

지능형 사면체 요소망 자동생성기법을 이용한 삼차원 소성가공 공정 시뮬레이션 (THREE-DIMENSIONAL METAL FORMING SIMULATION WITH AUTOMATED ADAPTIVE TETRAHEDRAL ELEMENT GENERATION)

  • 이민철;전만수
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 춘계학술대회 논문집
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    • pp.209-214
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    • 2005
  • In this paper, finite element simulation of three-dimensional bulk metal forming processes is performed by an automated adaptive tetrahedral mesh generation scheme. A dynamic data exchange scheme is employed between tetrahedral mesh generator and forging simulator to minimize user intervention. Both number of elements and density distributions are controlled by the octree technique. The presented approach is applied to automatic forging simulation in order to evaluate the efficiency of the developed schemes and the simulation results are compared with $DEFORM^{TM}$.

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자동직경제어 Czochralski 성장장치의 제작 (Automatic diameter control system for Czochralski growth)

  • 한재용;박성수;이성국;마동준;김용훈;이상학
    • 한국결정성장학회지
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    • 제4권4호
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    • pp.356-362
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    • 1994
  • 무게 측정에 의한 자동 직경 제어 방식의 Czochralski 단결정 성장 장칭를 제작하였다. 성장로의 몸체와 hot zone을 자체 설계, 제작하였으며, computer에 의하여 전자저울과 유도가열장치를 자동 제어하므로써 가열 공정에서 부터 냉각 공정까지의 모든 과정을 자동화시킬 수 있는 program을 개발하였다. 제작된 성장장치를 사용하여 $LiNbO_3$ 단결정을 성장시켜 성장 장치의 성능을 평가 하였다.

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자동차 연료파이프 성형부 자동 검사 시스템 개발 (Development of Automatic Measuring System for the Formed End Part of Automotive Fuel Pipe)

  • 유형태;임태우;양찬경;류시형;이성철;최승일;김상일;이영춘
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2006년도 춘계학술대회 논문집
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    • pp.353-354
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    • 2006
  • The automatic inspection system is developed for the formed end part of automotive fuel pipe. The developed system has functions of outer diameter and formed end length measurement by LVDT(linear variable differential transformer) together with burr cleaning of automotive fuel pipe. The measured data are managed and controlled in real time by embedded SPC(statistical process control) program. The system is composed of mechanical part, electronic part and developed software system. These three parts operate automatically by mutual communication with each other. The developed system showed good results in finding inferior goods and efficiency improvement of the fuel pipe production line. It also eliminated the unreliable manual inspection processes and improved the confidence of product quality.

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An automatic rotating annular flume for cohesive sediment erosion experiments: Calibration and preliminary results

  • Steven Figueroa;Minwoo Son
    • 한국수자원학회:학술대회논문집
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    • 한국수자원학회 2023년도 학술발표회
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    • pp.319-319
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    • 2023
  • Flows of water in the environment (e.g. in a river or estuary) generally occur in complex conditions. This complexity can hinder a general understanding of flows and their related sedimentary processes, such as erosion and deposition. To gain insight in simplified, controlled conditions, hydraulic flumes are a popular type of laboratory research equipment. Linear flumes use pumps to recirculation water. This isn't appropriate for the investigation of cohesive sediments as pumps can break fragile cohesive sediment flocs. To overcome this limitation, the rotating annular flume (RAF) was developed. While not having pumps, a side-effect is that unwanted secondary circulations can occur. To counteract this, the top and bottom lid rotate in opposite directions. Furthermore, a larger flume is considered better as it has less curvature and secondary circulation. While only a few RAFs exist, they are important for theoretical research which often underlies numerical models. Many of the first-generation of RAFs have come into disrepair. As new measurement techniques and models become available, there is still a need to research cohesive sediment erosion and deposition in facilities such as a RAF. New RAFs also can have the advantage of being automatic instead of manually operated, thus improving data quality. To further advance our understanding of cohesive sediment erosion and deposition processes, a large, automatic RAF (1.72 m radius, 0.495 m channel depth, 0.275 m channel width) has been constructed at the Hydraulic Laboratory at Chungnam National University (CNU), Korea. The RAF has the ability to simulate both unidirectional (river) and bidirectional (tide) flows with supporting instrumentation for measuring turbulence, bed shear stress, suspended sediment concentraiton, floc size, bed level, and bed density. Here we present the current status and future prospect of the CNU RAF. In the future, calibration of the rotation rate with bed shear stress and experiments with unidirectional and bidirectional flow using cohesive kaolinite are expected. Preliminary results indicate that the CNU RAF is a valuable tool for fundamental cohesive sediment transport research.

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통합공정관리에서 출력변수와 입력변수를 탐지하는 절차의 비교 (Comparison of monitoring the output variable and the input variable in the integrated process control)

  • 이재헌
    • Journal of the Korean Data and Information Science Society
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    • 제22권4호
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    • pp.679-690
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    • 2011
  • 통계적 공정관리 (statistical process control; SPC)와 자동공정관리 (automatic process control; APC)는 공정의 품질을 향상시키기 위하여 가장 널리 사용하는 방법이다. 이 두 종류의 관리절차는 서로 독립적으로 적용되고 연구되어져 왔지만, 현대의 생산 공정은 공정 자체가 복잡하고 혼합된 양상을 나타내기 때문에 두 관리절차를 병행하여 사용함으로써 관리효과를 증대시킬 수 있게 된다. 이와 같이 수정과 탐지를 동시에 사용하여 공정을 좀 더 효율적으로 관리하고자 하는 절차를 통합 공정관리 (integrated process control; IPC)라고 한다. IPC의 기본절차는 잡음이 내재하는 공정에 대하여 수정조치를 취하고, 이러한 수정활동 중 공정에 이상원인이 발생했는지 관리도를 통하여 이를 탐지하는 것이다. APC로 조정된 공정을 관리할 경우 일반적으로 출력변수를 관리통계량으로 사용하고 있으나, 입력변수를 관리통계량으로 사용하는 연구 결과들도 있다. 이 논문에서는 누적이동평균(integrated moving average; IMA) (1,1) 잡음모형과 최소평균제곱오차 (minimum mean square error; MMSE) 수정을 가정할 경우, 출력변수, 입력변수, 그리고 출력변수와 입력변수의 정보를 모두 이용하는, 즉 출력과 입력변수의 차이변수를 사용하는 절차의 효율을 비교하고 있다.