• Title/Summary/Keyword: automated technology

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AUTOMOTIVE FORMABILITY SIMULATION PROCESS FOR EARLY DESIGN PHASES

  • EL-SAYED J.;KIM H.;FRUTIGER R.;LIU W.
    • International Journal of Automotive Technology
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    • v.6 no.3
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    • pp.277-283
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    • 2005
  • Formability simulation of automotive panels at early design phases can reduce product and tooling development time and cost. However, for the simulation to be effective in leading the design process, fast and reliable results should be achieved with limited design definition and minimum modeling effort. In this paper, nonlinear finite element analysis is used to develop an automated process for the formability simulation of automotive body panels at early design phases. Due to the limited design definition at early design phases, the automated simulation process is based on the plane strain analysis for selected number of typical sections along the panel. Therefore, an entire panel can be analyzed with few sections. The state of plane strain can be easily induced, during simulation through symmetry and applied boundary conditions that simplify the modeling process. To study the reliability and effectiveness of the developed simulation process, the analytical results are compared with measured results of production automotive body side panels. The comparison demonstrates that the developed simulation process is reliable and can be effective for analyzing sheet metal formability, in early vehicle development phases.

An Automated Design and 3-D Modeling System of Axial Fans and a Boss (냉각탑용 축류팬 및 보스 설계를 위한 3차원 자동 모델링)

  • 강재관;이광일;김원일;이윤경
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.12 no.1
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    • pp.50-57
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    • 2003
  • In this paper, an automated design and 3-D modeling system of an axial fan and a boss for cooling towers was developed. API and parametric design Provided by a commercial solid-modeler are engaged to automate modeling process. Design data of the boss are assumed to be given by a user with design experiences while the fan from the fan design program using three-dimensional flow analysis. An algorithm avoiding the interferences between fans and a boss is developed. The design data are registered on the database not only to remove duplicate design but also to transfer the data to ERP system.

Development of a Fiber-Optic Biosensor for the Detection of Listeria monocytogenes (리스테리아 식중독균 검출을 위한 광학식 바이오센서 개발)

  • Kim G.;Choi K.H.
    • Journal of Biosystems Engineering
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    • v.31 no.2 s.115
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    • pp.128-134
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    • 2006
  • Frequent outbreaks of foodborne illness demand the need for rapid and sensitive methods for detection of these pathogens. Recent development of biosensor technology has a great potential to meet the need for rapid and sensitive pathogens detection from foods. An antibody-based fiber-optic biosensor and an automated reagents supply system to detect Listeria monocytogenes were developed. The biosensor for detection of Listeria monocytogenes in PBS and bacteria spiked food samples was evaluated. The automated reagents supply system eliminated cumbersome sample and detection antibody injection procedures that had been done manually. The biosensor could detect $10^4$ cfu/ml of Listeria monocytogenes in PBS. By using the fiber-optic biosensor, $2x10^8$ cfu/ml of Listeria monocytogenes in the food samples were detectable.

Determining Machinability and Setup Orientation for Five-axis NC Machining of Free Surfaces (머신 컨피규레이션에 따른 자유곡면의 5 축 가공성과 셋업 자세)

  • Kang, Jae-Kwan;Suh, Suk-Hwan
    • Journal of Korean Institute of Industrial Engineers
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    • v.21 no.1
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    • pp.67-84
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    • 1995
  • Five-axis NC machining is advanced machining technology by which highly geometrically complicated parts can be machined accurately with high machinability. In this paper, we investigate the problems of determining the machinability and part setup orientation for a given surface models. We first develop kinematic model of the five-axis machines based on the axis configuration, then develop algorithms for determining the feasibility of machining by one setup(machinability) and the part orientation for the C,A and A,B type configuration. The machinability is determined by computationally efficient procedure for finding the intersection between the feasible area on the sphere and the numerical map called binary spherical map(BSM), and the part setup is chosen such that the rotational range is minimized among the feasible configurations. The developed algorithms are tested by numerical simulations, convincing they can be readily implemented on the CAD/CAM system as an automated process planner giving the efficient machine type and setup for NC machining.

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A Study on the Performance Evaluation ofNe controller using Ball-Bar (Ball-Bar를 이용한 NC Controller 성능 평가 연구)

  • Shin, Chang-Ho;Lee, Eung-Suk;Suh, Suk-Hwan
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.1033-1038
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    • 1995
  • NC 공작기계의 contour 운동 오차를 측정하기 위하여 사용되는 Ball-Bar에 의한 원호 보간 시험 데이터를 이용하여 NC controller의 성능을 평가 할 수 있는 S/W에 의한 방법을 제시한다. 본 논문에서 지금까지는 분석이 어려웠던 Masrer-Slave Changeover의 분석을 가능하게 하였으며, Ball-Bar로 부터 얻어지는 데이터를 Weighted Residual Method에 의한 종합적인 분석을 하였으며, 오차 원인별 비교를 위해 Eztra Sum of Squares Method를 도입하였다. 본 연구의 실제 적용을 위한 측정 및 분석 S/W를 개발하였으며, 결과적으로 NC controller의 성능평가에 유용함을 알 수 있었다. 무부하 조건에서의 Ball-Bar에 의한 분석 데이터와의 비교를 위하여 원형 시편을 가공하고, 진원도 측정 및 분석을 통하여 유사한 오차 pattern을 가짐을 알 수 있었다.

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Automated static condensation method for local analysis of large finite element models

  • Boo, Seung-Hwan;Oh, Min-Han
    • Structural Engineering and Mechanics
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    • v.61 no.6
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    • pp.807-816
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    • 2017
  • In this paper, we introduce an efficient new model reduction method, named the automated static condensation method, which is developed for the local analysis of large finite element models. The algebraic multilevel substructuring procedure is modified appropriately, and then applied to the original static condensation method. The retained substructure, which is the local finite element model to be analyzed, is defined, and then the remaining part of the global model is automatically partitioned into many omitted substructures in an algebraic perspective. For an efficient condensation procedure, a substructural tree diagram and substructural sets are established. Using these, the omitted substructures are sequentially condensed into the retained substructure to construct the reduced model. Using several large practical engineering problems, the performance of the proposed method is demonstrated in terms of its solution accuracy and computational efficiency, compared to the original static condensation method and the superelement technique.

Automated Inspection/Measuring System for Automotive Press Line (자동차 프레스공정의 자동검사/계측시스템)

  • 정원;신현명;박종락
    • Journal of the Korean Operations Research and Management Science Society
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    • v.16 no.2
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    • pp.79-79
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    • 1991
  • This paper presents an automated visual inspection/measuring system for the door inner panel manufacturing process. The main objective of this research is to develop inspection applications with a machine vision system related to the determination or quantification of parameters such as dimension, shape, quality of surfaces, number of holes in a panel, and presence or absence of specific features. For quality measurements, we showed a subpixel image processing technology that will improve the consistency of results and level of precision. Also presented is a data analysis method th detect process shifts so that corrective action can be undertaken before more defective units are manufactured.

Automatic Mold Design Methodology to Optimize Warpage and Weld Line in Injection Molded Parts (사출 성형품의 휨과 웰드라인을 최적화하기 위한 자동 금형설계 방법)

  • ;Byung H. Kim
    • Transactions of Materials Processing
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    • v.9 no.5
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    • pp.512-525
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    • 2000
  • Designers are frequently faced with multiple quality issues in injection molded parts. These issues are usually In conflict with each other, and thus tradeoff needs to be made to reach a final compromised solutions. The objective of this study is to develop an automated injection molding design methodology, whereby part defects such as warpage and weld line are optimized. The features of the proposed methodology are as follows: first, Utility Function approach is applied to transform the original multiple objective problem into single objective problem. Second is an implementation of a direct search-based Injection molding optimization procedure with automated consideration of process variation. The Space Reduction Method based on Taguchi's DOE(Design Of Experiment) is used as a general optimization tool in this study. The computational experimental verification of the methodology was partially carried out for a can model of Cavallero Plastics Incorporation, U. S. A. Applied to production, this study will be of immense value to companies in reducing the product development time and enhancing the product quality.

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Hierarchical Petri netting for design and supervision of an automated vehicle system

  • Sakai, Y.;Kitazawa, M.;Nakamura, M.;Matsuda, N.
    • 제어로봇시스템학회:학술대회논문집
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    • 1994.10a
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    • pp.763-768
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    • 1994
  • A hierarchical Petri- net is utilized in supervising an automated vehicle system, The supervisory system is supported by computer networking in order to facilitate necessary processing, and consists of control flow level and computer allocation level so that a designer and an operator can easily build and/or access to each level. There are two modes of utilizing Petri net here in this paper. One is to employ it in designing the control system, in order to optimally allocate computers in every stage of processing. The other is for supervision of the system in operation, in order for the operator to be in a easy-to-comprehend environment of operation. The effect of these two modes of utilizing Petri net is examined.

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Automated Drug Infusion System Based on Fuzzy PID Control during Acute Hypotension

  • Kashihara, Koji
    • 제어로봇시스템학회:학술대회논문집
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    • 2005.06a
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    • pp.186-189
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    • 2005
  • In a clinical setting, developing a reliable method for the automated drug infusion system would improve a drug therapy under the unexpected and acute changes of hemodynamics. The conventional proportional-integral-derivative (PID) controller might not be able to achieve maximum performance because of the unexpected change of the intra- and inter-patient variability. The fuzzy PID control and the conventional PID control were tested under the unexpected response of mean arterial blood pressure (MAP) to a vasopressor agent during acute hypotension. Compared with the conventional PID control, the fuzzy PID control performed the robust MAP regulation regardless of the unexpected MAP response (average absolute value of the error between target value and actual MAP: 0.98 vs. 2.93 mmHg in twice response of the expected MAP and 2.59 vs. 9.75 mmHg in three-times response of the expected MAP). The result was due to the adaptive change of the proportional gain in PID parameters.

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