• Title/Summary/Keyword: assembly works

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Work Time of Basement Composite Wall Form Assembly by Work Time Analysis (작업분석을 통한 합벽거푸집 구성 요소별 작업소요시간에 관한 연구)

  • Heo, Kyoung-Moo;Kim, Myoung-Hyun;Kim, Tae-Hui;Kim, Jae-Yeob;Kim, Gwang-Hee
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2009.11a
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    • pp.9-13
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    • 2009
  • Recently, construction in downtown is often done closely at the adjacent building. In this case, underground construction need to Basement Composite Wall(BCW) construction. However, generally, during the construction process of BCW form works have many problems that are narrow working space and inefficient time consuming. Despite of these problems, there was no quantitative research for the work time of BCM assembly. Therefore, in this study, work time of CBW form assembly in underground construction is identified by the work analysis. The results of this study reveal that buttress work of basement form take lots of time in the entire work process of Basement Composite Wall form assembly.

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A U-shape Mixed Model Assembly Line Balancing Problem for Processing Time and Physical Workload Using the Genetic Algorithm (유전 알고리듬을 이용한 U형태 혼합모델에서의 작업시간과 육체적 작업부하를 고려한 최적 라인밸런싱)

  • Choi, Gyung-Hyun;Kim, Chan-Woo
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.28 no.3
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    • pp.98-108
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    • 2005
  • The assembly line balancing problem has been focused by many research works because the efficient management of the assembly line might influence not only the quality of the products but also the working conditions for the workers. This paper deals with U-shape mixed-model assembly line balancing and considers both the processing time and the physical workloads. We suggest the goal programming approach for this situation and to overcome some difficulties of finding optimal solution, we adopt the genetic algorithm that is one of the most promising solution techniques. We tested several test problems and present the results that indicate some improvement for the line balancing as well as the stable performance of the algorithm.

A Method for Architecture-based Design and Implementation of Component Assembly and its Tool Support (아키텍처에 기반한 컴포넌트 조립 시스템의 설계 및 구현 방법과 지원 도구의 개발)

  • 이승연;권오천;신규상
    • Journal of KIISE:Software and Applications
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    • v.30 no.9
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    • pp.812-820
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    • 2003
  • Component-Based Development(CBD) leverages software reusability and diminishes development costs. Various works about component models, such as EJB, COM, and CCM are in progress to support CBD. However, current component models hardly support flexible assembly of pre-built components. To cope with this problem, architecture for component assembly must be defined in the abstract level and the gap between system architecture and its implementation should be diminished in the implementation level. This paper proposes a method for architecture-based design and implementation of component assembly. Architecture is described by the ADL, and the tool, COBALT Assembler, is introduced to support the proposed design and implementation phase of component assembly.

Manufacturing of an All Composite Unmanned Aerial Vehicle (전기체 복합재 무인항공기 제작)

  • 김동민;허명규;강공진
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.05a
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    • pp.163-166
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    • 2002
  • For the development of an all composite unmanned aerial vehicle (UAV), manufacturing consideration in design phase, works for composite parts fabrication, subassembly and final assembly are summarized. In design phase, to maximize the advantage of composite material, manufacturing processes such as cocuring, cobonding and secondary bonding are introduced. For the curing of designed parts, composite tools are designed and manufactured. Assembly jigs are designed to satisfy dimensional tolerance of the structure. Inspection criteria are established and applied to the manufacturing. Technical data about inspection items and methods are summarized as manufacturing specifications for the mass production of the UAV structure.

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A Machine Vision Algorithm for Measuring the Diameter of Eggcrate Grid (에그크레이트(Eggcrate) 격자(Grid)의 내접원 직경 측정을 위한 머신비편 알고리즘)

  • Kim, Chae-Soo;Park, Kwang-Soo;Kim, Woo-Sung;Hwang, Hark;Lee, Moon-Kyu
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.4
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    • pp.85-96
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    • 2000
  • An Eggcrate assembly is an important part to hold and support 16,000 tubes containing hot and contaminated water in the steam generator of nuclear power plant. As a great number of tubes should be inserted into the eggcrate assembly, the dimensions of each eggcrate grid are one of the critical factors to determine the availability of tube insertion. in this paper. we propose a machine vision algorithm for measuring the inner-circle diameter of each eggcrate grid whose shape is not exact quadrangular. The overall procedure of the algorithm is composed of camera calibration, eggcrate image preprocessing, grid height adjustment, and inner-circle diameter estimation. The algorithm is tested on real specimens and the results show that the algorithm works fairly well.

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Sequencing the Mixed Model Assembly Line with Multiple Stations to Minimize the Total Utility Work and Idle Time

  • Kim, Yearnmin;Choi, Won-Joon
    • Industrial Engineering and Management Systems
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    • v.15 no.1
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    • pp.1-10
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    • 2016
  • This paper presents a fast sequencing algorithm for a mixed model assembly line with multiple workstations which minimize the total utility work and idle time. We compare the proposed algorithms with another heuristic, the Tsai-based heuristic, for a sequencing problem that minimizes the total utility works. Numerical experiments are used to evaluate the performance and effectiveness of the proposed algorithm. The Tsai-based heuristic performs best in terms of utility work, but the fast sequencing algorithm performs well for both utility work and idle time. However, the computational complexity of the fast sequencing algorithm is O (KN) while the Tsai-based algorithm is O (KNlogN). Actual computational time of the fast sequencing heuristic is 2-6 times faster than that of the Tsai-based heuristic.

The Construction of Ergonomic Electronic Goods Assemble Line by 6 Sigma Technique (6 시그마 기법에 의한 인체공학적 전자제품 제조라인 구축)

  • Kim, Hwa-Sik;Gong, Byeong-Chae;Choi, Seong-Dae
    • Journal of the Korean Society of Industry Convergence
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    • v.13 no.2
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    • pp.107-112
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    • 2010
  • The automation and Cell-Line of manufacturing process are going to be new trend in the industry spot. But workers bodily burden by manual labour is still doing repeatedly at many processes. It is appearing to workers bodily burden (Shoulder, waist, hand, wrist, leg) with repeating works at assembly line which is from the static working space. The analysis with 6 Sigma Tool at specific standard assembly line improve the point at issue for unsuitable items and analyzed objects. Physical pain of worker is solved by the improvement action for the factor of 7 items with the result of analysis. It was known to be improved by solving of workers burden related to the change of 6 Sigma level from 2.16 to 4.1 at assembly line.

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A Symbiotic Evolutionary Algorithm for Balancing and Sequencing Mixed Model Assembly Lines with Multiple Objectives (다목적을 갖는 혼합모델 조립라인의 밸런싱과 투입순서를 위한 공생 진화알고리즘)

  • Kim, Yeo-Keun;Lee, Sang-Seon
    • Journal of the Korean Operations Research and Management Science Society
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    • v.35 no.3
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    • pp.25-43
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    • 2010
  • We consider a multi-objective balancing and sequencing problem in mixed model assembly lines, which is important for an efficient use of the assembly lines. In this paper, we present a neighborhood symbiotic evolutionary algorithm to simultaneously solve the two problems of balancing and model sequencing under multiple objectives. We aim to find a set of well-distributed solutions close to the true Pareto optimal solutions for decision makers. The proposed algorithm has a two-leveled structure. At Level 1, two populations are operated : One consists of individuals each of which represents a partial solution to the balancing problem and the other consists of individuals for the sequencing problem. Level 2, which is an upper level, works one population whose individuals represent the combined entire solutions to the two problems. The process of Level 1 imitates a neighborhood symbiotic evolution and that of Level 2 simulates an endosymbiotic evolution together with an elitist strategy to promote the capability of solution search. The performance of the proposed algorithm is compared with those of the existing algorithms in convergence, diversity and computation time of nondominated solutions. The experimental results show that the proposed algorithm is superior to the compared algorithms in all the three performance measures.

Prototype of Block Tracing System for Pre-Erection Area using PDA and GPS (PDA 및 GPS를 이용한 옥외 작업장 블록 위치 추적 시스템 개발)

  • Shin, Jong-Gye;Lee, Jang-Hyun
    • Journal of the Society of Naval Architects of Korea
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    • v.43 no.1 s.145
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    • pp.87-95
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    • 2006
  • There are hundreds of ship blocks which are under the block assembly, painting, and outfitting assembly works in the pre-erection shops of shipyard. Generally, each block is planned to be processed in a pre-erection shop according to the block type by the long-term production-scheduling before six months. However, many blocks can't be processed in the planned time and the planned shop since the before and after block-processing changes or delays the planned sequential works in pre-erection shops. Therefore, it is essential to monitor the current location of each block and work in process to cope with the changed situation of pre-erection shops. Present study integrates PDA, GPS, and CDMA not only to chase the location of each block but also to exchange the pre-erection work order and the work report between the production-scheduling server and the production managers in the pre-erection shops. This study shows a prototype for the block tracing and process monitoring in the pre-erection shops.

Quantified Comparison of Work Characteristics for Musculoskeletal Hazards Assessment of Industrial Workers (생산직 근로자의 근골격계질환 위험성 평가를 위한 작업특성의 수량화 비교)

  • Lim, Hyeon-Kyo;Yun, Jong-Hun;Luo, Meiling
    • Journal of the Korean Society of Safety
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    • v.27 no.3
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    • pp.131-140
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    • 2012
  • Though there might exist not a few differences between cyclic works and atypical works, many researchers have applied the same assessment techniques that used for repetitive works, which may result introduce bias in their conclusions. This research aimed to verify whether there exist non-negligible work characteristics and/or dissimilarity among works with different work nature and whether one of the most prevalent assessment techniques for assessing ergonomic hazards of musculoskeletal disorders, REBA, can be applied to atypical works. For a general hospital, an automobile repair shop, and two auto-part assembly plants which manufactures quite different parts, a questionnaire survey and field investigation and ergonomic assessment were carried out and analyzed statistically with reference to the 3rd Quantification technique. The results showed that there exist remarkable difference between physical factors in cyclic works and atypical non-cyclic works. As for repetitive work, body posture was significant factors affecting on musculoskeletal disorders while atypical works seemed to have none which implied that the necessity of taking psychosocial factors into account for assessment of hazards. Complain rate in repetitive works was highest shoulder, back, and neck or wrist in sequence. However, there existed no consistent trend in complain rate in atypical works. And, though weight of manufacturing objects was a common factor that can partly explain musculoskeletal complain, time duration was significant in atypical work whereas repeatability and body posture were significant in repetitive works. As being the results, to summarize, it could be said that application of conventional ergonomic assessment techniques regardless of repetitiveness would be fruitless, and that the necessity of a unique methodology focused on atypical non-cyclic works should not be neglected.