• Title/Summary/Keyword: assembly performance evaluation

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Evaluation and analytical approximation of Tuned Mass Damper performance in an earthquake environment

  • Tributsch, Alexander;Adam, Christoph
    • Smart Structures and Systems
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    • v.10 no.2
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    • pp.155-179
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    • 2012
  • This paper aims at assessing the seismic performance of Tuned Mass Dampers (TMDs) based on sets of recorded ground motions. For the simplest configuration of a structure-TMD assembly, in a comprehensive study characteristic response quantities are derived and statistically evaluated. Optimal tuning of TMD parameters is discussed and evaluated. The response reduction by application of a TMD is quantified depending on the structural period, inherent damping of the stand-alone structure, and ratio of TMD mass to structural mass. The effect of detuning on the stroke of the TMD and on the structural response is assessed and quantified. It is verified that a TMD damping coefficient larger than the optimal one reduces the peak deflection of the TMD spring significantly, whereas the response reduction of the main structure remains almost unaffected. Analytical relations for quantifying the effect of a TMD are derived and subsequently evaluated. These relations allow the engineer in practice a fast and yet accurate assessment of the TMD performance.

Design of Performance Evaluation System and Measurement of Dynamic Behavior for Fluid Hydrodynamic Bearing in HDD (HDD용 유체동압베어링 성능평가 시스템 설계 및 동적거동 측정)

  • Kang, Jung-Woo;Lee, Tae-Whi;Lee, Hyoung-Wook;Park, Sung-Jun
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.10
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    • pp.1159-1165
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    • 2011
  • The recording density of HDD is increasing in ratio of 100% each year. Because the increasing of recording density requires the feature of high rotation, fixation and low-noise, fluid hydrodynamic bearing(FDB) has been paid attention to overcome a limitation in ball bearing. Most of researches related to improving performance of FDB have been studied in Japan which has 80% more market share of HDD spindle motor assembly. Main subject of studies are about for the design of the groove shape, manufacturing process of fluid dynamic bearing, performance evaluation and measurement. In HDD, non-repeatable runout(NRRO) is most important parameter which determines the performance of HDD spindle system because NRRO is unpredictable that cannot be compensated in head/slider servo system. In this study, performance evaluation system can measure dynamic behaviors were designed and methodology for calculating imbalance, RRO, and NRRO were proposed.

A Synchronized Job Assignment Model for Manual Assembly Lines Using Multi-Objective Simulation Integrated Hybrid Genetic Algorithm (MO-SHGA) (다목적 시뮬레이션 통합 하이브리드 유전자 알고리즘을 사용한 수동 조립라인의 동기 작업 모델)

  • Imran, Muhammad;Kang, Changwook
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.40 no.4
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    • pp.211-220
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    • 2017
  • The application of the theoretical model to real assembly lines has been one of the biggest challenges for researchers and industrial engineers. There should be some realistic approach to achieve the conflicting objectives on real systems. Therefore, in this paper, a model is developed to synchronize a real system (A discrete event simulation model) with a theoretical model (An optimization model). This synchronization will enable the realistic optimization of systems. A job assignment model of the assembly line is formulated for the evaluation of proposed realistic optimization to achieve multiple conflicting objectives. The objectives, fluctuation in cycle time, throughput, labor cost, energy cost, teamwork and deviation in the skill level of operators have been modeled mathematically. To solve the formulated mathematical model, a multi-objective simulation integrated hybrid genetic algorithm (MO-SHGA) is proposed. In MO-SHGA each individual in each population acts as an input scenario of simulation. Also, it is very difficult to assign weights to the objective function in the traditional multi-objective GA because of pareto fronts. Therefore, we have proposed a probabilistic based linearization and multi-objective to single objective conversion method at population evolution phase. The performance of MO-SHGA is evaluated with the standard multi-objective genetic algorithm (MO-GA) with both deterministic and stochastic data settings. A case study of the goalkeeping gloves assembly line is also presented as a numerical example which is solved using MO-SHGA and MO-GA. The proposed research is useful for the development of synchronized human based assembly lines for real time monitoring, optimization, and control.

Study on The Anti-Shock Performance Evaluation of TFT-LCD module for Mobile IT Devices (이동형 정보통신 기기용 화면표시 장치의 내충격 평가 방법 연구)

  • Kim Byung-Sun;Kim Jung-Woo;Lee Dock-Jin;Choi Jae-Boong;Kim Young-Jin;Baik Seung-Hyun;Chu Young-Bee;Koo Ja-Choon
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.7 s.184
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    • pp.130-137
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    • 2006
  • TFT-LCD(Thin Film Transistor Liquid Crystal Display) module is representative commercial product of FPD(Flat Panel Display). Thickness of TFT-LCD module is very thin. It is adopted for major display unit for IT devices such as Cellular Phone, Camcorder, Digital camera and etc. Due to the harsh user environment of mobile IT devices, it requires complicated structure and tight assembly. And user requirements for the mechanical functionalities of TFT-LCD module become more strict. However, TFT-LCD module is normally weak to high level transient mechanical shock. Since it uses thin crystallized panel. Therefore, anti-shock performance is classified as one of the most important design specifications. Traditionally, the product reliability against mechanical shock is confirmed by empirical method in the design-prototype-drop/impact test-redesign paradigm. The method is time-consuming and expensive process. It lacks scientific insight and quantitative evaluation. In this article, a systematic design evaluation of TFT-LCD module for mobile IT devices is presented with combinations of FEA and testing to support the optimal shock proof display design procedure.

Optimization of PCB assembly using component gathering phenomenon (부품 집단화 현상을 이용한 PCB 조립 최적화 연구)

  • Mun, Gi-Ju;Jeong, Hyeon-Cheol
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2004.05a
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    • pp.632-635
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    • 2004
  • PCB assembly is a complicated and difficult process to optimize due to the necessity of simultaneous consideration of rack assignment and board mounting sequencing. An efficient component mounting method is developed using component gathering phenomenon. It is found that same components are located closely each other by checking PCBs in field and interviewing PCB designers. A new method counting this phenomenon is developed and it is performed better with more number of total components and more number of gathered components cases. Simulation models are developed using Visual C++ for performance evaluation of the heuristic.

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An Evolutionary Algorithm for Goal Programming: Application to two-sided Assembly Line Balancing Problems (목표계획법을 위한 진화알고리즘: 양면조립라인 밸런싱 문제에 적용)

  • Song, Won-Seop;Kim, Yeo-Geun
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2008.10a
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    • pp.191-196
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    • 2008
  • This paper presents an evolutionary algorithm for goal programming with preemptive priority. To do this, an evolutionary strategy is suggested which search for the solution satisfying the goals in the order of the priority. Two-sided assembly line balancing problems with multiple goals are used to validate the applicability of the algorithm. In the problems, three goals are considered in the following priority order: minimizing the number of mated-stations, achieving the goal level of workload smoothness, and maximizing the work relatedness. The proper evolutionary components such as encoding and decoding method, evaluation scheme, and genetic operators, which are specific to the problem being solved, are designed in order to improve the algorithm's performance. The computational result is reported.

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Design and Evaluation of Automatic Joining-Assembly System of Optical Collimators with High Functionality (고기능 광콜리메이터 접속조립 시스템 설계 및 성능평가)

  • 최두선;제태진;황경현;문재호;박래영;선화영
    • Transactions of Materials Processing
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    • v.11 no.7
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    • pp.589-595
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    • 2002
  • Up to now, Collimators have been generally produced by handwork and only a few companies have produced by semi-automatic system. Under this situation, automatic system for assembly of optical collimator has risen as a most essential technique in the development of optical communication components. In this study, it was constructed to develop optical collimators with high functionality and We manufactured optical collimators with a GRIN rod lens using automatic system. Therefore, we worked a performance test through a comparison of collimators made by automatic system and handwork with angle alignment, beam size. Also we compared common product with auto-manufactured sample. As a result, it brought a reduction of the tact time and an improvement of an efficiency and a productivity of optical collimators. therefore it was found that automatic system was indispensable for materialization of optical collimators with high functionality.

An Experimental Study on the Development of Unit Column Wall Form System Using (Focusing on the Lateral Pressure) (기둥식 벽체 거푸집 시스템 개발에 관한 실험적 연구)

  • Kang, Chang-Soo;Lee, Han-Seung;Tae, Sung-Ho
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.05a
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    • pp.507-510
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    • 2005
  • Euro form which constructs the present RC structures is used widely by the form method of construction of a wall type structure had much consumption of the human power and equipments by the assembly and the demolition, and the complement was required according to demerit with much leakage of cement paste by the form joint, so it developed the new pillar type form system. On the study, in order to consider the modification characteristic by lateral pressure which does the influence most important for the new developed pillar type form system performance, research of a paper manufactured a miniature wall form model, and advanced performance evaluation focusing on lateral pressure. Moreover, lateral pressure evaluation of a new style system was actually gone on through the on-site experiment about a part of wall type srutcture spot for a model experiment and its result on the foundation which is the purpose in evaluating on-site application possibility propriety at the foundation time of wall type concrete structure construction of a pillar type form system.

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Numerical Analysis of Flow Distribution inside a Fuel Assembly with Split-type Mixing Vanes for the Development of Regulatory Guideline on the Applicability of CFD Software (전산유체역학 소프트웨어 적용성에 관한 규제 지침 개발을 위한 분할 형태 혼합날개가 장착된 연료집합체 내부유동 분포 수치해석)

  • Lee, Gong Hee;Cheong, Ae Ju
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.29 no.10
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    • pp.538-550
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    • 2017
  • In a PWR (Pressurized Water Reactor), the appropriate heat removal from the surface of fuel rod bundle is important for ensuring thermal margins and safety. Although many CFD (Computational Fluid Dynamics) software have been used to predict complex flows inside fuel assemblies with mixing vanes, there is no domestic regulatory guideline for the comprehensive evaluation of CFD software. Therefore, from the nuclear regulatory perspective, it is necessary to perform the systematic assessment and prepare the domestic regulatory guideline for checking whether valid CFD software is used for nuclear safety problems. In this study, to provide systematic evaluation and guidance on the applicability of CFD software to the domestic nuclear safety area, the results of the sensitivity analysis for the effect of the discretization scheme accuracy for the convection terms and turbulence models, which are main factors that contribute to the uncertainty in the calculation of the nuclear safety problems, on the prediction performance for the turbulent flow distribution inside the fuel assembly with split-type mixing vanes were explained.

Evaluation the behavior of pre-fabricated moment connection with a new geometry of pyramidal end block under monotonic and cyclic loadings

  • Kazemi, Seyed Morteza;Sohrabi, Mohammad Reza;Kazemi, Hasan Haji
    • Steel and Composite Structures
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    • v.29 no.3
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    • pp.391-404
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    • 2018
  • Researchers have been long studying new building implementation methods to improve the quality of construction, reduce the time of assembly, and increase productivity. One of these methods is the use of modular pre-fabricated structural forms that are composed of a beam, column, short column, pyramidal end block, and connection plates. In this study, a new geometry for the pyramidal end block was proposed that helps facilitate the assembly procedure. Since the proposed configuration affects the performance of this form of connection, its behavior was evaluated using finite element method. For this purpose, the connection was modeled in ABAQUS and then validated by comparing the outputs with experimental results. The research proceeded through analyzing 16 specimens under monotonic and cyclic loading. The results indicated that using the pyramidal end block not only makes the assembly process easier but also reduces the out-of-plane displacement of the short column webs and the vertical displacement of beam end. By choosing appropriate section properties for column and beam, the connection can bear a rotation up to 0.01 radians within its inelastic region and a total of 0.04 radians without any significant reduction in its bearing capacity.