• Title/Summary/Keyword: assembly performance evaluation

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Evaluation of Commercial Anion Exchange Membrane for the application to Water Electrolysis (수전해 시스템에 적용하기 위한 상용 음이온교환막의 특성평가)

  • Jun Ho, Park;Kwang Seop, Im;Sang Yong, Nam
    • Membrane Journal
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    • v.32 no.6
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    • pp.496-513
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    • 2022
  • In this study, we sought to verify the applicability of anion exchange membrane water electrolysis system using FAA-3-50, Neosepta-ASE, Sustainion grade T, and Fujifilm type 10, which are commercial anion exchange membranes. The morphology of the commercial membranes and the elements on the surface were analyzed using SEM/EDX to confirm the distribution of functional groups included in the commercial membranes. In addition, mechanical strength and decomposition temperature were measured using UTM and TGA to check whether the driving conditions of the water electrolyte were satisfied. The ion exchange capacity and ion conductivity were measured to understand the performance of anion exchange membranes, and the alkaline resistance of each commercial membrane was checked and durability test was performed because they were driven in an alkaline environment. Finally, a membrane-electrode assembly was manufactured and a water electrolysis single cell test was performed to confirm cell performance at 60℃, 70℃, and 80℃. The long-term cell test was measured 20 cycles at other temperatures to compare water electrolysis performance.

Manufacturing Technology and Evaluation for X-ray Transmission Performance of CT Cradle composed of Sandwich Composites (샌드위치 복합재로 구성된 CT(Computed Tomography) 장비 Cradle 제작기술 및 X선 투과성능 평가)

  • Lee, Sang-Jin;Kim, Jong-Chul;Kim, Min-Woo;Park, Ja-Yeon
    • Composites Research
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    • v.22 no.6
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    • pp.13-17
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    • 2009
  • This paper decided the 3D shape of sandwich composite for the cradle of CT instrument, suggested the stacking sequence with satisfaction on structural criteria using the Finite Element Analysis, and introduced the manufacturing method to meet the X-ray transmission performance uniformly. The design of Cradle was considered the space between other parts, fixing method, and assembly condition with headrest part. It is decided the stacking sequence to meet the criteria that the deflection at the end point is less than 20 mm when it is applied to 135 kg load at the specific locations. In site of manufacturing method, at first, it is used the hand lay-up for carbon UD and carbon fabric/polyester resin, but it had the ununiform X-ray transmission performance due to the void and excess resin. For solving this problem, it was replaced with the infusion method for the first layer of face material and the application of carbon UD or fabric/epoxy resin prepreg for other layers. Therefor, the property of X-ray transmission was improved.

Compensation of Installation Errors in a Laser Vision System and Dimensional Inspection of Automobile Chassis

  • Barkovski Igor Dunin;Samuel G.L.;Yang Seung-Han
    • Journal of Mechanical Science and Technology
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    • v.20 no.4
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    • pp.437-446
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    • 2006
  • Laser vision inspection systems are becoming popular for automated inspection of manufactured components. The performance of such systems can be enhanced by improving accuracy of the hardware and robustness of the software used in the system. This paper presents a new approach for enhancing the capability of a laser vision system by applying hardware compensation and using efficient analysis software. A 3D geometrical model is developed to study and compensate for possible distortions in installation of gantry robot on which the vision system is mounted. Appropriate compensation is applied to the inspection data obtained from the laser vision system based on the parameters in 3D model. The present laser vision system is used for dimensional inspection of car chassis sub frame and lower arm assembly module. An algorithm based on simplex search techniques is used for analyzing the compensated inspection data. The details of 3D model, parameters used for compensation and the measurement data obtained from the system are presented in this paper. The details of search algorithm used for analyzing the measurement data and the results obtained are also presented in the paper. It is observed from the results that, by applying compensation and using appropriate algorithms for analyzing, the error in evaluation of the inspection data can be significantly minimized, thus reducing the risk of rejecting good parts.

A Study on System for Real-time Measurement of Welding Distortion (실시간 용접변형 계측을 위한 시스템에 관한 연구)

  • Jeong, Jae-Won;Kim, Ill-Soo;Kim, In-Ju;Son, Sung-Woo;Shim, Ji-Yeon
    • Journal of Welding and Joining
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    • v.27 no.5
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    • pp.62-67
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    • 2009
  • Welding deformation during the assembly process is affected by not only local shrinkage due to rapid heating and cooling, but also root gap and misalignment between parts to be welded. Therefore, the prediction and control of welding deformation have become of critical importance. In this study, it was focused on the development of the 3-axis apparatus for real-time measurement of the welded deformation. To achieve the objective, a D-H algorithm has been carried out to check the behavioral and performance evaluation for the developed robot. The sequence experiments were taken the base materials of $400{\times}200{\times}4.5mm$ plate for butt welding. The real-time experimental measurements are in good agreement with the measured results.

Shape optimal design of a dust cover for ball joint of automotive steering system (조향장치용 볼 조인트 더스트 커버의 형상최적설계)

  • Lee, Boo-Youn;Kim, Ji-Ho
    • Journal of Advanced Marine Engineering and Technology
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    • v.37 no.6
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    • pp.603-610
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    • 2013
  • Finite element analysis is performed to evaluate stress and deformation of a wrinkle-type dust cover for the ball joints of tie rods of automotive steering system. Results of the analysis for assembly and operation condition show that sealing capability is good and the maximum stress on the body is smaller than the tensile strength. An optimal shape of the dust cover is obtained using the Taguchi method to reduce the maximum stress. The maximum stress of the optimal design under the operation condition is reduced by 22 per cent of that of the initial design. Results of the research show that performance evaluation and design of the dust covers can be effectively done using the proposed method.

Optimization of Expanding Velocity for a High-speed Tube Expander Using a Genetic Algorithm with a Neural Network (유전자 알고리즘과 신경회로망을 이용한 고속 확관기의 확관속도 최적화)

  • Chung Won Jee;Kim Jae Lyang;Jin Han Kim;Hong Dae Sun;Kang Hong Sik;Kim Dong Sung
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.2
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    • pp.27-32
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    • 2005
  • This paper presents the optimization of expanding velocity for tube expanding process in the manufacturing of a heat exchanger. In specific, the expanding velocity has a great influence on the performance of a heat exchanger because it is a key variable determining the quantity of tube expending at assembly stage as well as a key Parameter determining overall production rate. The simulation showed that the genetic algorithm used in this paper resulted in the optimal tube expanding velocity by performing the following series of iteration; the generation of arbitrary population for tube expanding parameters, consequently the generation of tube expanding velocities, the evaluation of tube expanding quantity using the pre-trained data of plastic deformation by means of a neural network and finally the generation of next population using a penalty faction and a Roulette wheel method.

Field study of 5kW class PEMFC system (5kW급 고분자전해질 연료전지 시스템 실증연구)

  • Lee, SooJae;Choi, Dae Hyun;Jun, HeeKwon
    • 한국신재생에너지학회:학술대회논문집
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    • 2011.05a
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    • pp.87.1-87.1
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    • 2011
  • The residential Fuel Cell system has high efficiency of 85% with transferring natural gas to electrical power and heat, directly and it is a friendly environmental new technology in that $CO_2$ emission can reduce 40% compared with conventional power generator and boiler. The residential fuel cell system consists of two main parts which have electrical and hot storage units. The electrical unit contains a fuel processor, a stack, an inverter, a control unit and balance of plant(BOP), and the cogeneration unit has heat exchanger, hot water tank, and auxiliaries. 5kW class fuel process was developed and tested from 2009, it was evaluated for long-term durability and reliability test including with improvement in optimal operation logic. Stack development was crried out through improvement of design and evaluation protocol. Development of system controller was successfully accomplished through strenuous efforts and original control logic was optimized in 5kW class PEMFC system. In addition, we have been focused on development of system process and assembly technology, which bring about excellent improvement of reliability of system. The 5kW class PEMFC system was operated under dynamic conditions for 1,000 hours and it showed a good performance of total efficiency and durability.

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Performance evaluation of the Floating Absorber for Safety at Transient (FAST) in the innovative Sodium-cooled Fast Reactor (iSFR) under a single control rod withdrawal accident

  • Lee, Seongmin;Jeong, Yong Hoon
    • Nuclear Engineering and Technology
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    • v.52 no.6
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    • pp.1110-1119
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    • 2020
  • The Floating Absorber for Safety at Transient (FAST) is a safety device used in the innovative Sodium-cooled Fast Reactor (iSFR). The FAST insert negative reactivity under transient or accident conditions. However, behavior of the FAST is still unclear under transient conditions. Therefore, the existing Floating Absorber for Safety at Transient Analysis Code (FASTAC) is improved to analyze the FAST movement by considering the reactivity and temperature distribution within the reactor core. The current FAST system is simulated under a single control rod withdrawal accident condition. In this investigation, the reactor thermal power does not return to its initial thermal power even if the FAST inserts negative reactivity. Only a 9 K of coolant temperature margin, in the hottest fuel assembly at EOL, can lead to unnecessary insertion of the negative reactivity. On the other hand, the FASTs cannot contribute to controlling the reactivity when normalized radial power is less than 0.889 at BOL and 0.972 at EOL. These simulation results suggest that the current FAST design needs to be optimized depending on its installed location. Meanwhile, the FAST system keeps the fuel, cladding and coolant temperatures below their limit temperatures with given conditions.

Development of Linear Control Valve for Oxidizer Flow Rate Control (산화제 유량제어를 위한 선형제어밸브 개발)

  • Lee, Seunghwan;Kim, Heuijoo;Kim, Gyeongmin;Kim, Jiman;Kim, Dongsik;Hwang, Heeseong;Yoo, Yeongjun
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.139-141
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    • 2017
  • By modulating the flow rate of $N_2O$ into a HR motor assembly, a control valve of a hybrid rocket engine plays a role to increase or decrease the thrust. In this study, the control valve has been designed to meet the requirements which are response speed(${\leq}$ about 1 second) and torque(${\geq}$ about $36N{\cdot}m$). Then, when analog signal 0~10V is applied, the situation where the valve is opened and closed has to be realized. To do this, the data values have to be entered into the actuator. Finally, the performance evaluation of the control valve has been performed to validate this product.

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Fabrication Characteristics and Performance Evaluation of a Large Unit Cell for Solid Oxide Fuel Cell (고체산화물연료전지용 대면적 단위전지 제조특성 및 성능평가)

  • Shin, Y.C.;Kim, Y.M.;Oh, I.H.;Kim, H.S.;Lee, M.S.;Hyun, S.H.
    • 한국신재생에너지학회:학술대회논문집
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    • 2008.05a
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    • pp.13-16
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    • 2008
  • Solid oxide fuel cell(SOFC) is an electrochemical energy conversion system with high efficiency and low-emission of pollution. In order to reduce the operating temperature of SOFC system under $800^{\circ}C$, the thickness reduction of YSZ electrolyte to be as thin as possible, e.g., less than 10 ${\mu}m$ are considered with the microstructure control and optimum design of unit cell. Methods for reducing the thickness of YSZ electrolyte have been investigated in coin cell. Moreover, a large unit cell($8cm{\times}8cm$) for SOFC was fabricated using an anode-supported electrolyte assembly with a thinner electrolyte layer, which was prepared by a tape casting method with a co-sintering technique. we studied the design factors such as active layer, electrolyte thickness, cathode composition, etc,. by the coin type of unit cell ahead of the fabrication process of a large unit cell and also reviewed about the evaluation technique of a large size unit cell such as interconnect design, sealing materials and current collector and so forth. Electrochemical evaluations of the unit cells, including measurements such as power density and impedance, were performed and analyzed. Maximum power density and polarization impedance of coin cell were 0.34W/$cm^2$ and $0.45{\Omega}cm^2$ at $800^{\circ}C$, respectively. However, Maxium power density of a large unit cell($5cm{\times}5cm$) decreased to 0.21W/$cm^2$ at $800^{\circ}C$ due to the increase of ohmic resistance. However, It was found that the potential value of a large unit cell loaded by 0.22A/$cm^2$ showed 0.76V at 100hrs without the degradation of unit cell.

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