• Title/Summary/Keyword: arc resistance

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A Study on Characteristics of Inconel 625 for Petroleum Application by FCAW Process ; Effect of Shield Gases Change Influence on a Mechanical Properties (석유시추용 인코넬 625강의 FCAW 용접에 관한 연구 ; 보호가스 변화가 기계적 성질에 미치는 영향)

  • PARK KEYUNG-DONG;JIN YOUNG-BEOM;PARK HYOUNG-DONG
    • Journal of Ocean Engineering and Technology
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    • v.18 no.6 s.61
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    • pp.96-100
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    • 2004
  • Inconel 625 is useful in a variety of industrial applications because of the resistance to attack in various corrosive media at temperatures from $200^{\circ}C$ to over $1090^{\circ}C$, in combination with good low and high temperature mechanical strength. Rencently this material has also been widely used in offshore processing piping in order to extend the maintenance term and improve the quality of anti-corrosion. In general, high quality weldings for this material are readily produced by commonly used processes. How, not all processes are applicable to this material group of Ni-alloys. Metallurgical or the unavailability of matching, position or suitable welding processes produce a lower quality. Nowadays, the flux cored wire is developed and applied for increased productivity in several welding positions, including the vertical position. In this study, the weldability and weldment characteristics(mechanical properties) of inconel 625 are considered in FCAW(Flux Core Arc Welding) associated with the several shielding gases$(80\%Ar+20\%CO2,\;50\%Ar+50CO2,\;100CO2)$ in view of welding productivity.

Property Enhancement of SiR-EPDM Blend Using Electron Beam Irradiation

  • Deepalaxmi, R.;Rajini, V.
    • Journal of Electrical Engineering and Technology
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    • v.9 no.3
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    • pp.984-990
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    • 2014
  • Polymers are the most commonly used di-electrics because of their reliability, availability, ease of fabrication and cost. The commercial and industrial demand for advanced polymeric materials which are capable of being used in harsh environment is need of the hour. The study of the effect of electron beam irradiation on polymeric materials is an area of rapidly increasing interest. This paper discusses the resultant beneficial effects of electron beam irradiation on the SiR-EPDM blend having 50:50 composition. The changes in mechanical and electrical properties of SiR-EPDM blend which are exposed to three different doses of electron beam radiation namely 5 Mrad, 15 Mrad and 25 Mrad are presented. The irradiated blends are analyzed for their electro-mechanical and physico chemical properties. The electrical changes induced by irradiation are investigated by arc resistance, surface resistivity and volume resistivity measurements as per ASTM standards. The mechanical changes are observed by the measurement of tensile strength and elongation at break. Physico chemical investigation has been done using the FTIR, in order to investigate the irradiation induced chemical changes.

A Study on the Characteristics of Inconel 625 for Casing and Tubing by FCAW Process (석유시추용 인코넬 625강의 FCAW용접 특성에 관한 연구)

  • Park, Keyung-Dong;Jin, Yonug-Beom;Park, Hyoung-Dong
    • Journal of the Korean Society of Safety
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    • v.20 no.3 s.71
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    • pp.9-13
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    • 2005
  • Inconel 625 is useful in variety of industrial applications because of the resistance to attack on various corrosive media at temperature from $200^{\circ}C$ to over $1090^{\circ}C$, in combination with good low and high temperature mechanical strength. Recently, this material is also used widely in offshore processing piping in order to extend the maintenance term and improvement the quality of anti-corrosion. In general, high quality weldments for this material are readily produced by commonly used processes. Not all processes are applicable to this material group, Ni-alloys. Metallurgical characteristics or the unavailability of matching, position or suitable welding process. Nowadays, the flux cored wire is developed and applied for the better productivity in several welding position including the vertical position. In this study, the weldability and weldment characteristics(mechanical properties) of inconel 625 are considered in FCAW(Flux Cored Arc Welding) associated with the severial shielding gases($80%Ar+20%CO_2,\;50%Ar+50%CO_2,\;100%CO_2$) in viewpoint of welding productivity.

Effects of Plasma-Nitriding on the Pitting Corrosion of Fe-30at%Al-5at%Cr Alloy (Fe-30at.%Al-5at.%Cr계 합금의 공식특성에 미치는 플라즈마질화의 영향)

  • 최한철
    • Journal of the Korean institute of surface engineering
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    • v.36 no.6
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    • pp.480-490
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    • 2003
  • Effects of plasma-nitriding on the pitting corrosion of Fe-30at%Al-5at%Cr alloy containing Ti, Hf, and Zr were investigated using potentiostat in 0.1M HCl. The specimen was casted by the vacuum arc melting. The subsequent homogenization was carried out in Ar gas atmosphere at $1000^{\circ}C$ for 7days and phase stabilizing heat treatment was carried out in Ar gas atmosphere at $500^{\circ}C$ for 5 days. The specimen was nitrided in the $N_2$, and $H_2$, (1:1) mixed gas of $10^{-4}$ torr at $480^{\circ}C$ for 10 hrs. After the corrosion tests, the surface of the tested specimens were observed by the optical microscopy and scanning electron microscopy(SEM). For Fe-30at%Al-5Cr alloy, the addition of Hf has equi-axied structure and addition of Zr showed dendritic structure. For Fe-30at%Al-5Cr alloy containing Ti, plasma nitriding proved beneficial to decrease the pitting corrosion attack by increasing pitting potential due to formation of TiN film. Addition of Hf and Zr resulted in a higher activation current density and also a lower pitting potential. These results indicated the role of dendritic structure in decreasing the pitting corrosion resistance of Fe-30Al-5Cr alloy. Ti addition to Fe-30Al-5Cr decreased the number and size of pits. In the case of Zr and Hf addition, the pits nucleated remarkably at dendritic branches.

Analysis of Microstructure and Mechanical Properties According to Heat Treatment Conditions in GMAW for Al 6061-T6 Alloy (Al 6061-T6 합금의 MIG 용접 후 열처리조건에 따른 미세조직 및 기계적 물성 분석)

  • Kim, Chan Kyu;Cho, Young Tae;Jung, Yoon Gyo;Kang, Shin Hyun
    • Journal of Welding and Joining
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    • v.34 no.4
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    • pp.34-39
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    • 2016
  • Recently, aluminum alloy has used various industry, such as automobile, shipbuilding and aircraft because of characteristics of low density and high corrosion resistance. Al 6061-T6 is heat treatment materials so it has high strength and mostly used for assembly by mechanical fastening such as a bolting and riveting. In GMA (Gas Metal Arc) welding of alloy, some defects which are hot cracking, porosity, low-mechanical properties and large heat affected zone is generated, because of high heat conductivity. It reduces mechanical properties. In this study, the major factor effected on properties are analyzed after welding in Al 6061-T6 in GMAW, then optimize heat treatment conditions. Plate of Al 6061-T6 with a thickness of 12 mm is welded in V groove and applied welding method is butt joint. Mechanical properties and microstructure are analyzed according to heat treatment condition. Tensile strength, microstructure and Hardness are evaluated. Result of research appears that Al 6061-T6 applied heat treatment show outstanding mechanical properties.

Experimental and numerical investigation of uplift behavior of umbrella-shaped ground anchor

  • Zhu, Hong-Hu;Mei, Guo-Xiong;Xu, Min;Liu, Yi;Yin, Jian-Hua
    • Geomechanics and Engineering
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    • v.7 no.2
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    • pp.165-181
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    • 2014
  • In the past decade, different types of underreamed ground anchors have been developed for substructures requiring uplift resistance. This article introduces a new type of umbrella-shaped anchor. The uplift behavior of this ground anchor in clay is studied through a series of laboratory and field uplift tests. The test results show that the umbrella-shaped anchor has higher uplift capacity than conventional anchors. The failure mode of the umbrella-shaped anchor in a large embedment depth can be characterized by an arc failure surface and the dimension of the plastic zone depends on the anchor diameter. The anchor diameter and embedment depth have significant influence on the uplift behavior. A finite element model is established to simulate the pullout of the ground anchor. A parametric study using this model is conducted to study the effects of the elastic modulus, cohesion, and friction angle of soils on the load-displacement relationship of the ground anchor. It is found that the larger the elastic modulus and the shear strength parameters, the higher the uplift capacity of the ground anchor. It is suggested that in engineering design, the soil with stiffer modulus and higher shear strength should be selected as the bearing stratum of this type of anchor.

Anti-Corrosion Performance and Applications of PosMAC® Steel

  • Sohn, Il-Ryoung;Kim, Tae-Chul;Ju, Gwang-Il;Kim, Myung-Soo;Kim, Jong-Sang
    • Corrosion Science and Technology
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    • v.20 no.1
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    • pp.7-14
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    • 2021
  • PosMAC® is a brand of Zn-Mg-Al hot-dip coated steel sheet developed by POSCO. PosMAC® can form dense surface oxides in corrosive environments, providing advanced corrosion resistance compared to traditional Zn coatings such as GI and GA. PosMAC® 3.0 is available for construction and solar energy systems in severe outdoor environments. PosMAC®1.5 has better surface quality. It is suitable for automotive and home appliances. Compared to GI and GA, PosMAC® shows significantly less weight reduction due to corrosion, even with a lower coating thickness. Thin coating of PosMAC® provides advanced quality and productivity in arc welding applications due to its less generation of Zn fume and spatters. In repeated friction tests, PosMAC® showed lower surface friction coefficient than conventional coatings such as GA, GI, and lubricant film coated GA. Industrial demand for PosMAC® steel is expected to increase in the near future due to benefits of anti-corrosion and robust application performance of PosMAC® steel.

The Heating of Cu-oxide and Arc Properties according to Electrical Poor Contact (전기적 불완전 접촉에 따른 동산화물의 발열 및 아크 특성)

  • Kim, Wansu;Park, SangJune;Hwang, DongHyun
    • Journal of the Korean Society of Safety
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    • v.34 no.3
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    • pp.15-20
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    • 2019
  • As industry is progressing and standards of living are improved, the demand of electrical energy is expected to grow 8-9% annually. Therefore, the importance of electrical fire prevention technology with the ability of the power supply is being emphasized. According to the statistics of fire in Korea, fire occurred about 45,000 cases annually, and electrical fire possessed about 20%. The electrical fire by poor contact has increased gradually, can be connected as great fire to secondarily induce short circuit and earth fault. Then analysis of heating causes of electrical connections between copper and copper alloy is needed. Also, detection and analysis algorithm of oxide at copper alloy are necessary. In this research, in order to understand the characteristics of oxide growth with rising resistance and heating, it is demonstrated that the oxide at electrical connections can cause fire due to arcing.

Crack growth rate evaluation of alloys 690/152 by numerical simulation of extracted CT specimens

  • Lee, S.H.;Kim, S.W.;Cho, C.H.;Chang, Y.S.
    • Nuclear Engineering and Technology
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    • v.51 no.7
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    • pp.1805-1815
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    • 2019
  • While nickel-based alloys have been widely used for power plants due to corrosion resistance and good mechanical properties, during the last couple of decades, failures of nuclear components increased gradually. One of main degradation mechanisms was primary water stress corrosion cracking at dissimilar metal welds of piping and reactor head penetrations. In this context, precise estimation of welding effects became an important issue for ensuring reliability of them. The present study deals with a series of finite element analyses and crack growth rate evaluation of Alloys 690/152. Firstly, variation of residual stresses and equivalent plastic strains was simulated taking into account welding of a cylindrical block. Subsequently, extraction and pre-cracking of compact tension (CT) specimens were considered from different locations of the block. Finally, crack growth curves of the alloys and heat affected zone were developed based on analyses results combined with experimental data in references. Characteristics of crack growth behaviors were also discussed in relation to mechanical and fracture parameters.

Development of C/SiC Composite Parts for Rocket Propulsion (로켓 추진기관용 C/SiC 내열부품 개발)

  • Kim, Yunchul;Seo, Sangkyu
    • Journal of the Korean Society of Propulsion Engineers
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    • v.23 no.2
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    • pp.68-77
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    • 2019
  • C/SiC composites were developed by a liquid silicon infiltration(LSI) method for use as heat-resistant parts of solid and liquid rocket propulsion engines. The heat resistance characteristics according to the composition ratio (carbon / silicon / silicon carbide) were evaluated by specimen test through arc plasma, supersonic torch test. An ablation equation for oxidation reactions was presented. Through the combustion test it was verified that various parts such as nozzle insert, exit cone and combustion chamber heat resistant parts for rocket propulsion can be manufactured and proved high ablation performance and thermal structure performance.