• Title/Summary/Keyword: application hardening

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Characteristics of Pre-Heat Treated Steel for Application to Forging (선조질강 소재의 단조공정 측면에서의 특징)

  • Eom, J.G.;Li, Q.S.;Jang, S.M.;Ahn, S.T.;Son, Y.H.;Hyun, S.W.;Kim, H.;Yoon, D.J.;Joun, M.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.05a
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    • pp.48-51
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    • 2009
  • In this paper, plastic deformation behaviors of ESW105 and SCM435 steels are revealed by simulations and experiments. ESW105 is the special pre-heat-treated steel characterized by high initial yield strength and negligible strain-hardening behavior. The flow stresses of the two steels for large stain are calculated from tensile tests. Axial and lateral compressions of cylindrical bars are tested and simulated and the deformed shapes are compared to characterize the plastic deformation behaviors of the two materials. A forward extrusion process of a cylindrical bar is also simulated to reveal the difference. It has been shown that there are pretty much difference in plastic flow between ESW105 and SCM435 which causes from the difference in strain-hardening capability, implying that the experience-oriented design rules for common commercial materials may lead to failure in process design when the new material of ESW105 is applied without consideration of its plastic deformation behavior.

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The Consolidation Characteristics of Soft Clay by Stepped Vacuum Pressure in Individual Vacuum Method (개별진공압밀공법이 적용된 점성토의 단계진공압에 따른 압밀특성)

  • Han, Sang-Jae;Kim, Jong-Seok;Kim, Byung-Il;Kim, Do-Hyung
    • Journal of the Korean Geotechnical Society
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    • v.28 no.11
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    • pp.41-52
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    • 2012
  • Suction drain method can directly apply vacuum pressure to the soft ground through vertical drains so it can make hardening zones around them. These hardening zones make steeply lower the discharge efficiency of the pore water with decreasing permeability. This paper considered a stepped vacuum pressure to minimize a hardening zone which is one of the important parameters that can decrease discharge efficiency. A series of laboratory tests were conducted in order to examine the effect of the hardening zones and to evaluate their effects to the ground improvements with varying durations which applied stepped vacuum pressures(-20kPa, -40kPa, -60kPa and -80kPa) with Busan marine clay. According to strength(CPT), water content test and theoretical investigation indicate a size of the hardening zone within 7cm and the decreasing ratio of permeability about 2.0~4.0. Also, the total settlements are larger for the stepped vacuum pressure than the instant vacuum loading. The application time with vacuum pressure is determined considering the geotechnical properties of the interested clays. Results of numerical analysis show that consolidation behavior is appropriate to measurement for considering hardening zones.

Flexural Performance and Crack Damage Mitigation of Plain Concrete Beams Layered with Reinforced SHCC Materials with Polyethylene Fibers (폴리에틸렌 단일섬유를 혼입한 SHCC로 휨 보강된 콘크리트 보의 균열손상 제어 및 휨 성능)

  • Kim, June-Su;Lee, Young-Oh;Shim, Young-Yong;Yun, Hyun-Do
    • Journal of the Korea Concrete Institute
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    • v.24 no.4
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    • pp.361-368
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    • 2012
  • Required performance for repair materials are strength, ductility, durability and bonding with the substrate concrete. Various kinds of fiber-reinforced cement composites (FRCCs) have been developed and used as repair materials. Strain-hardening cement based composites (SHCC) is one of the effective repair materials that can be used to improve crack-damage tolerance of reinforced concrete (RC) structures. SHCC is a superior FRCC that has multiple cracking characteristic and pseudo strain-hardening behavior. The expansive admixture, which can be used to reduce shrinkage in SHCC materials with less workability by controlling interfacial bonding performance between SHCC and substrate concrete. For the application of SHCC as a repair material to RC structures, this study investigates the flexural performance of expansive SHCC-layered concrete beam. Test variables include the replacement levels of expansive admixture (0 and 10%), repair thickness (30 and 40 mm), and compressive strength of SHCC (30, 70 and 100 MPa). Four point bending tests on concrete beams strengthened with SHCCs were carried out to evaluate the contribution of SHCC on the flexural capacity. The result suggested that expansive SHCC materials can be used for repairing and strengthening of concrete infrastructures.

Track-Structure Interaction Analysis of Fast Hardening Track on Railway Bridge Considering Effect of Anchor and Friction (앵커와 마찰의 영향을 고려한 교량상 급속경화궤도의 궤도-교량 상호작용해석)

  • Cho, Sang-Hyeon;Lee, Il-Wha;Chung, Won-Seok;Lee, Hee-Young;Lee, Kyoung-Chan
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.31 no.1
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    • pp.53-61
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    • 2018
  • Ballast track requires constant maintenance work due to progress of track irregularity. Fast Hardening Track(FHT) has been developed to reduce the maintenance effort done by injecting fast hardening mortar in aged ballast to convert slab track. For the application of FHT to a railway bridge, post-installed anchors should be placed at center of the track segment to fix it on bridge. This paper presents track-bridge interaction analysis results with FHT considering stiffness and strength of post-installed anchor, age of FHT concrete and friction between FHT and bridge deck surface. Based on the analysis results, this study suggests when is good to install the anchors and allow normal operation of passing train.

Strain-Hardening Cementitious Composites with Low Viscosity Suitable for Grouting Application (그라우팅에 적합한 점성을 갖는 변형률 경화 시멘트 복합재료)

  • Lee, Bang Yeon
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.16 no.1
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    • pp.55-63
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    • 2012
  • This paper presents materials and processing technique to manufacture low viscous strain-hardening cementitious composite which is suitable for structures requiring low viscosity of materials. The micromechanics and fracture mechanics tools coupled with processing techniques were adopted to achieve low viscosity of composites as well as high tensile strain capacity. Optimal volume and length of fibers and interfacial properties between fibers and matrix for composites with tensile strength of 2~3MPa were determined on the basis of the micromechanical analysis and the steady-state cracking theory. Then six mixtures were determined and the experiment was carried out to evaluate the viscosity and uniaxial tensile performance of those. From the test results, it is verified that the strain-hardening cementitious composite with low viscosity suitable for grouting applications in fresh state as well as high ductility over 1.5% in hardened state can be feasible.

Multiple effects of nano-silica on the pseudo-strain-hardening behavior of fiber-reinforced cementitious composites

  • Hossein Karimpour;Moosa Mazloom
    • Advances in nano research
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    • v.15 no.5
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    • pp.467-484
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    • 2023
  • Despite the significant features of fiber-reinforced cementitious composites (FRCCs), including better mechanical, fractural, and durability performance, their high content of cement has restricted their use in the construction industry. Although ground granulated blast furnace slag (GGBFS) is considered the main supplementary cementitious material, its slow pozzolanic reaction stands against its application. The addition of nano-sized mineral modifiers, including nano-silica (NS), is an alternative to address the drawbacks of using GGBFS. The main object of this empirical and numerical research is to examine the effect of NS on the strain-hardening behavior of cementitious composites; ten mixes were designed, and five levels of NS were considered. This study proposes a new method, using a four-point bending test to assess the use of nano-silica (NS) on the flexural behavior, first cracking strength, fracture energy, and micromechanical parameters including interfacial friction bond strength and maximum bridging stress. Digital image correlation (DIC) was used for monitoring the initiation and propagation of the cracks. In addition, to attain a deep comprehension of fiber/matrix interaction, scanning electron microscope (SEM) analysis was used. It was discovered that using nano-silica (NS) in cementitious materials results in an enhancement in the matrix toughness, which prevents multiple cracking and, therefore, strain-hardening. In addition, adding NS enhanced the interfacial transition zone between matrix and fiber, leading to a higher interfacial friction bond strength, which helps multiple cracking in the composite due to the hydrophobic nature of polypropylene (PP) fibers. The findings of this research provide insight into finding the optimum percent of NS in which both ductility and high tensile strength of the composites would be satisfied. As a concluding remark, a new criterion is proposed, showing that the optimum value of nano-silica is 2%. The findings and proposed method of this study can facilitate the design and utilization of green cementitious composites in structures.

Finite Element Analysis of Strip Drawing Including the Evolution of Material Damage (재료결함의 성장을 포함하는 스트립 드로잉 공정의 유한요소해석)

  • Hahm, Seung-Yeun;Lee, Yong-Shin
    • Transactions of Materials Processing
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    • v.3 no.1
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    • pp.120-132
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    • 1994
  • Strip drawing of strain-hardening, viscoplastic materials with damage is analyzed by a rigid plastic finite element method. A process model is formulated using two state variables, one for strain hardening from slip dominated plastic distortion and the other for damage from growth of microvoids. Application of the model to aluminum strip drawing is given via implementation in a consistent penalty finite element formulation. The predicted density changes as a result of void growth are compared to those from experiments reported in the literature. The effects of drawing conditions such as drawing speed and die angle on the mechanical property chages are studied.

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Synthesis and Properties of Self-hardening Calcium Phosphate Cemetns for Biological Application

  • Song, Tae-Woong;Kim, Han-Yeop
    • The Korean Journal of Ceramics
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    • v.3 no.2
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    • pp.129-133
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    • 1997
  • Fine powder of $\alpha$-tricalcium phosphate, tetracalcium phosphate and dicalcium phosphate were mixed together to prepare self-setting cements which form hydroxyapatite, one of the well-known biocompatible materials, as the end of products of hydration. Hardening behaviour of the cements was examined at the temperature range of 37~$70^{\circ}C$ and 150~$250^{\circ}C$ under the normal and hydrothermal condition respectively. The conversion of cements into hydroxyapatite was significantly improved ast elevated temperature and the paste was strengtheed by interlocking of hydroxyapatite crystals, indicating that the strength is determined by microtexture rather the amount of conversion of cements into hydroxyapatite.

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The Effects of Heat-treatment Conditions and Alloy Compositions on Tensile Properties in Al-Mg Alloys for Automobile Body Panels (차체 판넬용 Al-Mg합금에서 열처리조건 및 조성변화가 인장특성에 미치는 영향)

  • Kang, S.B.;Lim, C.Y.;Kim, H.W.
    • Transactions of the Korean Society of Automotive Engineers
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    • v.2 no.2
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    • pp.95-102
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    • 1994
  • Aluminum sheet application to automobile body panels has now become an important objective to meet the requirements of automobile weight reduction. As the Mg content in Al-Mg based alloys increased up to 7.19%, the strength and elongation increased. For instance. Al-7.19Mg alloy had a high strength of 305MPa and a high elongation of 35%. A study was also made to investigate the interrelation between grain size and tensile properties with varying the contents of Mg, Ti and Zr elements and annealing conditions. The yield stress decreased as the grain size increased, which increased the uniform elongation. The strain hardening exponents n increased as the Mg content increased, which depended on the increasing difficulties of the cross slip of dislocation.

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