• 제목/요약/키워드: amorphous powder

검색결과 397건 처리시간 0.031초

Fe계 나노결정 분말코아의 연자성특성에 미치는 입도제어 및 바인더 첨가의 영향 (Effect of Grain Size Control and Binder Additions on the Soft Magnetic Properties of Fe-based Nanocrystalline Powder Cores)

  • 조은경;조현정;권훈태;조은민;류혁현;손근용;박원욱
    • 한국분말재료학회지
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    • 제13권4호
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    • pp.256-262
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    • 2006
  • The amorphous $Fe_{73}Si_{16}B_7Nb_3Cu_1$ alloy strip was pulverized to get a flake-shaped powder after annealing at $425^{\circ}C$ for 90 min and subsequently ground to obtain finer flake-shaped powder by using a ball mill. The powder was mixed with polyimide-based binder of $0.5{\sim}3wt%$, and then the mixture was cold compacted to make a toroidal powder core. After crystallization treatment for 1 hour at $380{\sim}600^{\circ}C$, the powder was transformed from amorphous to nanocrystalline with the grain size of $10{\sim}15nm$. Soft magnetic characteristics of the powder core was optimized at $550{\sim}600^{\circ}C$ with the insulating binder of 3wt%. As a result, the powder core showed the outstanding magnetic properties in terms of core loss and permeability, which were originated from the optimization of the grain size and distribution of the insulating binder.

철계 비정질 합금 분말코아의 자기적 특성에 미치는 분말 제조방식의 영향 (Effects of the Powder Preparation Method on the Magnetic Properties of Fe-based Amorphous Alloy Powder Cores)

  • 노태환;최혁열
    • 한국자기학회지
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    • 제15권3호
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    • pp.191-197
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    • 2005
  • 철계 비정질 합금 리본을 분쇄한 뒤 상온 압축성형을 통하여 분말코아를 제조할 때 로터밀과 볼밀의 두 가지 분말제조 공정을 사용하여 만든 분말의 형상을 관찰하고, 또 이들을 이용한 분말코아의 자기적 및 전기적 특성과 미세구조를 조사하였다. 로터밀을 사용한 경우 실효투자율의 크기는 볼 밀링한 경우보다 낮았으나 이의 주파수 의존성 및 품질계수는 볼밀의 경우보다 우수하였으며 자심손실 또한 더 작았다. 한편 로터밀을 사용하여 만든 분말은 크기가 균일하고 가장자리는 강한 전단가공을 받아 완만한 곡선을 지닌 등축형을 이루고 있는 반면 볼밀을 사용한 경우는 크기가 상대적으로 불규칙하면서 작은 분말이 많고 가장자리는 날카로운 형상을 하고 있었다. 로터밀로 만든 분말코아의 낮은 투자율은 밀링시 심한 전단에 의해 발생하는 큰 내부응력의 축적에 기인하는 것으로 보여진다. 한편 로터 밀링을 통해 만든 분말코아의 경우 투자율은 상대적으로 낮지만 전기저항의 측정 및 미세구조의 관찰로부터 보다 양호한 절연상태가 확보되어 높은 주파수에 이르기까지 투자율이 유지되면서 적은 자심손실이 얻어진 것으로 판단되었다. 분말코아의 자기적 안정성을 나타내는 직류중첩특성 또한 로터밀의 경우가 볼 밀링한 경우보다 우수하였다.

비정질상인 Ti5Si3 MA분말의 가압소결 동안 소결체의 치밀화 촉진현상 요인에 대한 조사 (Investigation of Factors for Promoting Densification of the Sintered Compact during Pressurized Sintering of the Amorphous Ti5Si3 MA Powder)

  • 한창석;진성윤;권혁구
    • 한국재료학회지
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    • 제30권6호
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    • pp.301-307
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    • 2020
  • In this study, factors considered to be causes of promotion of densification of sintered pellets identified during phase change are reviewed. As a result, conclusions shown below are obtained for each factor. In order for MA powder to soften, a temperature of 1,000 K or higher is required. In order to confirm the temporary increase in density throughout the sintered pellet, the temperature rise due to heat during phase change was found not to have a significant effect. While examining the thermal expansion using the compressed powder, which stopped densification at a temperature below the MA powder itself, and the phase change temperature, no shrinkage phenomenon contributing to the promotion of densification is observed. The two types of powder made of Ti-silicide through heat treatment are densified only in the high temperature region of 1,000 K or more; it can be estimated that this is the effect of fine grain superplasticity. In the densification of the amorphous powder, the dependence of sintering pressure and the rate of temperature increase are shown. It is thought that the specific densification behavior identified during the phase change of the Ti-37.5 mol.%Si composition MA powder reviewed in this study is the result of the acceleration of the powder deformation by the phase change from non-equilibrium phase to equilibrium phase.

저온 분사를 이용한 Cu계 비정질 코팅층의 제조 및 특성 연구 (Fabrication and Characterization of Cu-based Amorphous Coatings by Cold Spray Process)

  • 정동진;박동용;이진규;김형준;이기안
    • 대한금속재료학회지
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    • 제46권5호
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    • pp.321-327
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    • 2008
  • Cu based amorphous ($Cu_{54}Zr_{22}Ti_{18}Ni_6$) coating was produced by cold spraying as a new fabrication process. The microstructure and macroscopic properties of amorphous coating layer was investigated and compared with those of cold sprayed pure Cu coating. Amorphous powders were prepared by gas atomization and Al 6061 was used as the substrate plate. X-ray diffraction results showed that Cu based amorphous powder could be successfully deposited by cold spraying without any crystallization. The Cu based amorphous coating layer ($300{\sim}400{\mu}m$ thickness) contained 4.87% porosity. The hardness of Cu based amorphous coating represented $412.8H_v$, which was correspond to 68% of the hardness of injection casted bulk amorphous material. The wear resistance of Cu based amorphous coating was found to be three times higher than that of pure Cu coating. The 3-point bending test results showed that the adhesion strength of Cu based amorphous coating layer was higher than that pure Cu coating. It was also observed that hard Cu base amorphous particle could easily deform soft substrate by particle collisions and thus generated strong adhesion between coating and substrate. However, the amorphous coating layer unexpectedly represented lower corrosion resistance than pure Cu coating, which might be resulted from the higher content of porosity in the cold sprayed amorphous coating.

Fe-Based Nano-Structured Powder Reinforced Zr-Based Bulk Metallic Glass Composites by Powder Consolidation

  • Cho, Seung-Mok;Han, Jun-Hyun;Lee, Jin-Kyu;Kim, Yu-Chan
    • 한국재료학회지
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    • 제19권9호
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    • pp.504-509
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    • 2009
  • The Zr-based bulk metallic glass matrix composites of a mixture of gas-atomized metallic glass powders and Fe-based nanostructured powders were fabricated by spark plasma sintering. The Fe-based nanostructured powders adopted for the enhancement of plasticity were well distributed in the matrix after consolidation, and the matrix remains as a fully amorphous phase. The successful consolidation of metallic glass matrix composite with high density was attributed to viscous flow in the supercooled liquid state during spark plasma sintering. Unlike other amorphous matrix composites, in which improved ductility could be obtained at the expense of their strength, the developed composite exhibited improvement both in strength and ductility. The ductility improvement in the composite was considered to be due to the formation of multiple shear bands under the presence of the Fe-based nanostructured particles.

폴리머 고착공정을 통한 저온소성기판용 Anorthite의 제조 (Fabrication of Anorthite for Low-Firing Ceramic Substrate by PVA Steric-Entrapment Route)

  • 김광석;이충효;이상진
    • 한국재료학회지
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    • 제12권8호
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    • pp.595-599
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    • 2002
  • A homogeneous and stable, amorphous-type, anorthite (CaO $Al_2$$O_3$ $2SiO_2$)powder was synthesized by an organic-inorganic steric entrapment route. Polyvinyl alcohol ( PVA) was used as an organic carrier for the precursor ceramic gel. The PVA content, its degree of polymerization and type of silica sol had a significant influence on the calcination and crystallization behavior of the precursors. For densifiction and crystallization at low temperature, porous and soft, amorphous-type anorthite powder was planetary milled for 20h. The milled powder crystallized to stable anorthite phase and densified to a relative density of 94% below $1000^{\circ}C$. In the development of crystalline phases of the planetary milled powder, omisteinbergite phase was unusually observed at $900^{\circ}C$, and then anorthite was observed at $950^{\circ}C$. The sintered anorthite had a thermal expansion coefficient of $4.6$\times$10^{-6}$ /$^{\circ}C$ and a dielectric constant of 7.5 at 1 MHz. Finally, the anorthite synthesized by the new process is expected to be an useful material for low-firing ceramic substrate.

The Characteristics of YAG:Ce Phosphor Powder Prepared Using a NO3--Malonic Acid-NH4NO3-NH3·H2O System

  • Jeong, Jin-An;Park, Kyung-Hwan;Lee, Dong-Hoon;Kim, Hong-Gun;Kim, Yoo-Young
    • Bulletin of the Korean Chemical Society
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    • 제33권4호
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    • pp.1141-1146
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    • 2012
  • Ce-doped $Y_3Al_5O_{12}$ (YAG:Ce) phosphor powder was prepared using a ${NO_3}^-$-malonic acid-$NH_4NO_3-NH_3{\cdot}H_2O$ system. The YAG:Ce precursor was ignited at $240^{\circ}C$ and the resulting powder contained YAG:Ce crystallites (42%) - active in the visible region at 460 nm - amorphous particles (53%) - inactive at visible wavelengths - and less than 3% oxide (3%) crystallite impurities. The impurities transformed to acitive YAG:Ce crystallites at above $800^{\circ}C$. At above $1000^{\circ}C$, the amorphous phase became YAG phase and isolated $Ce_2O$ crystallites emerged. The powder particles comprised < $4{\mu}m$ secondary aggregates of 20 nm primary particles. The thermal dusting of the secondary particles coincided with the aggregation of the secondary particles at above $900^{\circ}C$.