• Title/Summary/Keyword: ammonia pretreatment

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Optimization of soaking in aqueous ammonia pretreatment of canola residues for sugar production (당 생산을 위한 카놀라 부산물의 암모니아 침지 전처리 공정의 최적화)

  • Yoo, Hah-Young;Kim, Sung Bong;Lee, Sang Jun;Lee, Ja Hyun;Suh, Young Joon;Kim, Seung Wook
    • 한국신재생에너지학회:학술대회논문집
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    • 2011.11a
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    • pp.114.1-114.1
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    • 2011
  • Bioenergy production from lignocellulosic biomass and agriculture wastes have been attracted because of its sustainable and non-edible source. Especially, canola is considered as one of the best feedstock for renewable fuel production. Oil extracted canola and its agriculture residues are reuseable for bioethanol production. However, a pretreatment step is required before enzymatic hydrolysis to disrupt recalcitrant lignocellulosic matrix. To increase the sugar conversion, more efficient pretreatment process was necessary for removal of saccharification barriers such as lignin. Alkaline pretreatment makes the lignocellulose swollen through solvation and induces more porous structure for enzyme access. In our previous work, aqueous ammonia (1~20%) was utilized for alkaline reagent to increase the crystallinity of canola residues pretreatment. In this study, significant factors for efficient soaking in aqueous ammonia pretreatment on canola residues was optimized by using the response surface method (RSM). Based on the fundamental experiments, the real values of factors at the center (0) were determined as follows; $70^{\circ}C$ of temperature, 17.5% of ammonia concentration and 18 h of reaction time in the experiment design using central composition design (CCD). A statistical model predicted that the highest removal yield of lignin was 54% at the following optimized reaction conditions: $72.68^{\circ}C$ of temperature, 18.30% of ammonia concentration and 18.30 h of reaction time. Finally, maximum theoretical yields of soaking in aqueous ammonia pretreatment were 42.23% of glucose and 22.68% of xylose.

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The Effect of Extrusion Treatment on Aqueous Ammonia Soaking Method in Miscanthus Biomass Pretreatment (억새 바이오매스 전처리에서 압출 처리가 액상 암모니아 침지 처리에 미치는 영향)

  • Bark, Surn-Teh;Koo, Bon-Cheol;Choi, Yong-Hwan;Moon, Youn-Ho;Ahn, Seung-Hyun;Cha, Young-Lok;Kim, Jung-Kon;An, Gi-Hong;Suh, Sae-Jung;Park, Don-Hee
    • New & Renewable Energy
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    • v.6 no.4
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    • pp.6-14
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    • 2010
  • Pretreatment of cellulosic biomass is necessary before enzymatic saccharification and fermentation. Extrusion is a well established process in food industries and it can be used as a physicochemical treatment method for cellulosic biomass. Aqueous ammonia soaking treatment at mild temperatures ranging from 60 to $80^{\circ}C$ for longer reaction times has been used to preserve most of the cellulose and hemicellulose in the biomass. The objective of this study was to evaluate the effect of extrusion treatment on aqueous ammonia soaking method. Extrusion was performed with miscanthus sample conditioned to 2mm of particle size and 20% of moisture content at $200^{\circ}C$ of barrel temperature and 175rpm of screw speed. And then aqueous ammonia soaking was performed with 15%(w/w) ammonia solution at $60^{\circ}C$ for 1, 2, 4, 8, 12 hours on the extruded and raw miscanthus samples respectively. In the combined extrusion-soaking treatment, most compositions removal occurred within 1~2 hours and on a basis of 1 hour soaking treatment values, cellulose was recovered about 85% and other compositions, including hemicellulose, are removed about 50% from extruded miscanthus sample. The combined extrusion-soaking treated and soaking only treated samples were subjected to enzymatic hydrolysis using cellulase and ${\beta}$-glucosidase. The enzymatic digestibility value of combined extrusion-2 hours soaking treated sample was comparable to 12 hours soaking only treated sample. It means that extrusion treatment can shorten the conventional long reaction time of aqueous ammonia soaking. The findings suggest that the combination of extrusion and soaking is a promising pretreatment method to solve both problems for no lignin removal of extrusion and long reaction time of aqueous ammonia soaking.

Pretreatment of Helianthus tuberosus Residue by Two-Stage Flow Through Process (2단 흐름형 침출공정에 의한 돼지감자 줄기의 전처리)

  • Park, Yong Cheol;Kim, Jun Seok
    • Korean Chemical Engineering Research
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    • v.53 no.4
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    • pp.417-424
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    • 2015
  • In this study, the pretreatment of Helianthus tuberosus residue had been performed. The two-stage pretreatment on flow-through process were applied in the interests of increase of sugar production yield on enzymatic saccharification. The delignification by aqueous ammonia and the fractionation of hemicellulose by sulfuric acid solution as pretreatment solution were confirmed for effects of enzymatic saccharification. Two-stage pretreatment process was performed using aqueous ammonia and sulfuric acid. The first step was performed with aqueous ammonia for 40 min at $163.2^{\circ}C$ and the second step was performed with sulfuric acid solution for 20 min at $169.7^{\circ}C$. And then, the first step was performed with sulfuric acid solution and the second step was pretreated with aqueous ammonia. At this time, the glucose production was 30.7 g and the glucose yield was 72.4% in the first step process with aqueous ammonia. And, the glucose production was 20.9 g and the glucose yield was 49.3% in the first step process with sulfuric acid solution.

Monosaccharides from industrial hemp (Cannabis sativa L.) woody core pretreatment with ammonium hydroxide soaking treatment followed by enzymatic saccharification

  • Shin, Soo-Jeong;Han, Sim-Hee;Park, Jong-Moon;Cho, Nam-Seok
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.41 no.5
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    • pp.15-19
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    • 2009
  • Ammonia soaking treatment was introduced for hemp woody core pretreatment to increase enzymatic saccharification of polysaccharides. Portions of the xylan, cellulose, and lignin were removed by aqueous ammonia soaking, which improved the enzymatic saccharification of cellulose and xylan. Following ammonia soaking, 37% ($50^{\circ}C$-6 day treatment) to 61% ($90^{\circ}C$-16 h treatment) of the cellulose was converted to glucose and 33% ($50^{\circ}C$-6 day treatment) to 48% ($90^{\circ}C$-16 h treatment) of the xylan to xylose. Cellulose responded better to enzymatic saccharification than did xylan after the ammonia soaking treatment. Aqueous ammonia soaking pretreatment was more effective than electron beam irradiation for increasing enzymatic saccharification of xylan and cellulose in hemp woody core.

Pretreatment of Corn Stover for Improved Enzymatic Saccharification using Ammonia Circulation Reactor (ACR) (순환식 암모니아 반응기(Ammonia Circulation Reactor (ACR))를 이용한 옥수수대의 전처리 및 효소 당화율 향상)

  • Shrestha, Rubee Koju;Hur, Onsook;Kim, Tae Hyun
    • Korean Chemical Engineering Research
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    • v.51 no.3
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    • pp.335-341
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    • 2013
  • Ammonia circulation reactor (ACR) was devised for the effective pretreatment of corn stover. This method is designed to circulate aqueous ammonia continuously so that it can reduce the chemical and water consumption during pretreatment. In this study, ammonia pretreatment with various reaction conditions such as reaction time (4~12 hour), temperature ($60{\sim}80^{\circ}C$), and solid:liquid ratio (1:3~1:8) was tested. Chemical compositions including solid remaining after reaction, lignin and carbohydrates were analyzed and enzymatic digestibility was also measured. It was observed that as reaction conditions become more severe, lignin removal was significantly affected, which was in the range of 47.6~70.6%. On the other hands, glucan and xylan losses were not substantial as compared to that of lignin. At all tested conditions, the glucan loss was not changed substantially, which was between 4.7% and 15.2%, while the xylan loss varied, which was between 7.4% and 25.8%. With (15 FPU-GC220+30 CBU)/g-glucan of enzyme loading, corn stover treated using ammonia circulation reactor for 8~12 hours resulted in 90.1~94.5% of 72-h glucan digestibility, which was higher than 92.7% of $Avicel^{(R)}$-101. In addition, initial hydrolysis rate (at 24 hour) of this treated corn stover was 73.0~79.4%, which was shown to be much faster than 69.5% of $Avicel^{(R)}$-101. As reaction time increased, more lignin removal and it was assumed that the enhanced enzymatic digestibility of treated biomass was attributed to the lignin removal.

Combined Aqueous Ammonia-Dilute Sulfuric Acid Pretreatment of Miscanthus for Bioethanol Production (바이오에탄올 제조를 위한 억새의 암모니아-희황산 복합 전처리)

  • Bark, Surn-Teh;Koo, Bon-Cheol;Choi, Yong-Hwan;Moon, Youn-Ho;Ahn, Seung-Hyun;Cha, Young-Lok;Kim, Jung Kon;An, Gi Hong;Suh, Sae-Jung;Park, Don-Hee
    • 한국신재생에너지학회:학술대회논문집
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    • 2011.05a
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    • pp.179.1-179.1
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    • 2011
  • Pretreatment of cellulosic biomass is necessary before enzymatic saccharification and fermentation. The objective of this study was to evaluate the effect of combined aqueous ammonia-dilute sulfuric acid treatment on cellulosic biomass. Miscanthus was pretreated using aqueous ammonia and dilute sulfuric acid solution under high temperature and pressure conditions to be converted into bioethanol. Aqueous ammonia treatment was performed with 15 %(w/w) ammonia solution at $150^{\circ}C$ of reaction temperature and 20 minutes of reaction time. And then, dilute sulfuric acid treatment was performed with 1.0 %(w/w) sulfuric acid solution at $150^{\circ}C$ of reaction temperature and 10 minutes of reaction time. The compositional variations of this combined aqueous ammonia-dilute sulfuric acid treatment resulted in 68.0 % of cellulose recovery and 95.7 % of hemicellulose, 81.3 % of lignin, 89.1 % of ash removal respectively. The enzymatic digestibility of 90.5 % was recorded in the combined pretreated Miscanthus sample and it was 14.7 times higher than the untreated sample. The ethanol yield in the Simultaneous Saccharification and Fermentation was 90.4 % of maximum theoretical yield based on cellulose content of the combined pretreated sample and it was about 98 % compared to the ${\alpha}$-cellulose ethanol yield.

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Changes in an Ammonia-like Odor and Chondroitin Sulfate Contents of Enzymatic Hydrolysates from Longnose Skate (Rasa rhina) Cartilage as Affected by Pretreatment Methods

  • Choi, Joo-Hyun;Woo, Jin-Wook;Lee, Yang-Bong;Kim, Seon-Bong
    • Food Science and Biotechnology
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    • v.14 no.5
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    • pp.645-650
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    • 2005
  • To reduce ammonia-like odor in chondroitin sulfate, longnose skate (Rasa rhina) cartilage was processed by washing, autoclaving, and alkali pretreatments. Content of total volatile basic nitrogen (TVB-N), index of ammonia-like odor, of raw skate cartilage without pretreatment was 254 mg/100 g, whereas those of skate cartilage pretreated with washing and autoclaving increased to 630 and 636 mg/100 g, respectively. TVB-N of skate cartilage pretreated with sodium hydroxide sharply decreased to 15 mg/l00 g at optimal condition of 0.12 M and 3.6 volume of NaOH, as determined by surface response methodology of central composite design for optimization. Alkali pretreatment resulted in 97.6% deodorizing. Washing and autoclaving pretreatments had almost no effect on the yield of chondroitin sulfate (approximately 30%), whereas decreased to 16.0% after alkali pretreatment, showing chondroitin sulfate of skate cartilage as chondroitin sulfate C.

Pretreatment Characteristics of Ammonia Soaking Method for Cellulosic Biomass (암모니아 Soaking 방법을 이용한 섬유소계 바이오매스의 전처리 특성)

  • Park, Yong-Cheol;Kim, Jin-Woo;Kim, Jun-Seok
    • Korean Chemical Engineering Research
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    • v.49 no.3
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    • pp.292-296
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    • 2011
  • Liberation of fermentable sugars from lignocellulosic biomass is one of the key challenges in production of cellulosic ethanol. Aqueous ammonia cleaves ether and ester bonds in lignin carbohydrate complexes. It is an effective swelling reagent for lignocellulosic biomass. The aqueous ammonia pretreatment selectively reduces the lignin content of biomass. However, at high temperatures, this process solubilizes more than 50% of the hemicellulose in the biomass. Here we conducted a SAA(Soaking in Aqueous Ammonia) process by moderate reaction temperatures at atmospheric pressure using various lignocellulosicbiomass. The optimum condition of this process was 15 wt% of aqueous ammonia at 50 of reaction time during 72 hr. The delignification was up to 60% basis on initial biomass and the enzymatic digestibility was 60-90% for agricultural biomass, respectively.

Estimation of Ammonia Stripping Condition for Adequate Aerobic Liquid-Composting of Swine Manure (돈분뇨의 적합한 호기성 액비화를 위한 암모니아 탈기조건 설정)

  • Son, Bo-Kyoon;Gang, Seong-Gu;Jo, Eun-Ju;Kim, Shin-Do;Lee, Chang-Ju;Kim, Jeong-Ho
    • Korean Journal of Soil Science and Fertilizer
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    • v.39 no.2
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    • pp.73-79
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    • 2006
  • Aeration is the most important and indispensable operation unit for the treatment of swine manure using aerobic liquid-composting process. The composting of swine manure depends on biological treatment process, but the highly concentrated ammonia nitrogen is required a pretreatment to expect the appropriate efficiency of the biological treatment process. In this study, pilot experiments have been carried out to estimate of the fit condition about ammonia stripping process as a pretreatment to aerobic liquid- composting. pH adjustment with $Ca(OH)_2$ was economically superior to use of NaOH and optimum pH of ammonia stripping was 12.3, ammonia nitorgen was rapidly removed as pH were increased at $$35^{\circ}C$$. When air stripping is performed before aerobic liquid-stripping, a high initial pH is required for complete ammonia removal and is additional effects such as organic substances, phosphorus, turbidity, and color removal. Stripping process was very efficient in the pretreatment of highly concentrated ammonia nitrogen for composting of swine manure. Emission rate of gaseous ammonia was $0.5355mole\;s^{-1}$ at initial time and $0.0253mole\;s^{-1}$ at finitial time. The fit condition of ammonia stripping in this study were at the temperature of $$35^{\circ}C$$, and the pH of 12.3 during 48 hours.

Pretreatment of Rice Straw by Using Ammonia Recycled Percolation Process (암모니아 재순환 침출공정을 이용한 볏짚의 전처리)

  • Kang, Choon-Hyoung
    • Korean Chemical Engineering Research
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    • v.47 no.1
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    • pp.89-95
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    • 2009
  • Because of high contents of cellulose (~37 wt%) and hemicellulose (~17%), rice straw seems to be a potential lignocellulosic biomass for production of bioethanol. In this study, Ammonia Recycled Percolation (ARP) pretreatment of rice straw was extensively investigated. In particular, the experimental study included the effects of temperature, reaction time and concentration of ammonia on compositions and enzymatic digestibility of the resulting solid residues; the ranges of pretreatment conditions were, in turn, $150{\sim}190^{\circ}C$, 10~90 min and 0~20 wt%. Through ARP pretreatment, the lignin content was reduced by as high as ~84% while 20~80% of the hemicellulose was also solubilized. The solid residue resulted from the pretreatment with 15 wt% aqueous ammonia solution at $170^{\circ}C$ for 90 mim showed as high as ~90% of digestibility with 15FPU/g of glucan enzyme loading. Supplement of xylanese to cellulase led to a notable enhancement of digestibility, indicating a discernable inhibitory role of hemicellulose. Simultaneous Saccharification and Fermentation (SSF) and Simultaneous Saccharification and Co-Fermentation (SSCF) were performed to obtain ethanol productions of 13.8 g/L (corresponding to 81% yield) and 15 g/L (corresponding to 89% yield), respectively.