• Title/Summary/Keyword: advanced thermal analysis

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Liquid Crystalline Thermoset Films Based on Wholly Aromatic Copolymers (전방향족 공중합체의 열경화성 액정필름)

  • Moon, Hyun-Gon;Ahn, Yong-Ho;Chang, Jin-Hae
    • Polymer(Korea)
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    • v.34 no.4
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    • pp.369-375
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    • 2010
  • We used melt polymerization method to prepare a series of aromatic liquid crystals (LCs) based on aromatic ester and amide units with the reactive methyl-maleimide end group, and then the resulting thermally cross-linked LCs to produce LC thermoset films by means of solution casting and the followed heat treatment. The synthesized LCs and LCTs were characterized by Fourier transform infrared (FTIR) spectroscopy, differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), thermomechanical analysis (TMA), X-ray diffractometry (XRD), and polarizing optical microscopy (POM) with a hot stage. All of the LCs prepared by melt polymerization method formed smectic mesophases. The thermal properties of the LC and LCT films were strongly affected by the mesogen units in the main chain structures. The thermal expansion coefficients of samples were in the range of 27.72~50.95 ppm/$^{\circ}C$.

Microstructure Analysis of Carbon Nanotubes Grown by Plasma Enhanced Chemical Vapor Deposition (플라즈마 화학기상증착법으로 성장시킨 탄소나노튜브의 미세구조 분석)

  • Yoon Jongsung;Yun Jondo;Park Jongbong;Park Kyeongsu
    • Korean Journal of Materials Research
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    • v.15 no.4
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    • pp.246-251
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    • 2005
  • Plasma enhanced chemical vapor deposition(PE-CVD) method has an advantage in synthesizing carbon nanotubes(CNTs) at lower temperature compared with thermal enhanced chemical vapor deposition(TE-CVD) method. In this study, CNTs was prepared by using PE-CVD method. The growth rate of CNT was faster more than 100 times on using Invar alloy than iron as catalyst. It was found that chrome silicide was formed at the interface between chrome layer and silicon substrate which should be considered in designing process. Nanoparticles of Invar catalyst were found oxidized on their surfaces with a depth of 10 m. Microstructure was analyzed by scanning electron microscopy, transmission electron microscopy, scanning transmission electron microscopy, and energy dispersive x-ray spectrometry. Based on the result of analysis, growth mechanism at an initial stage was suggested.

Preparation and Characterization of Carbon/Phenol Composite by RTM Process (RTM 공정에 의한 탄소/페놀 복합재료의 제조 및 특성 분석)

  • Jin, Da Young;Lee, Hyun Jae;Lim, Sung Chan;Kim, Yun Chul;Yun, Nam Gyun;Lee, Seung Goo
    • Textile Coloration and Finishing
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    • v.28 no.4
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    • pp.239-245
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    • 2016
  • In this study, carbon/phenol composites were prepared from carbon fiber preform and phenol resin by RTM(resin transfer molding) process. And changes in the properties of the composite according to the pre-treatment of phenol resin was mainly studied. RTM process conditions were deduced from viscosity and thermal analysis of phenol resin which were rheometer and thermogravimetric analyzer(TGA). RTM process was performed under various injection and molding temperature. Characterization of the prepared C/P composites were evaluated by various analysis. Morphology of composites was analyzed by Micro-CT(MCT), Mechanical properties of composites were measured through the flexural properties. As results, volatile impurities of phenol resin were effectively removed at resin pre-treatment temperature of $100^{\circ}C$ and composite was sufficiently cured at molding temperature of $180^{\circ}C$.

Analysis of Inter-channel Cross Flow Effect on PWR LOCA (채널간 교차류가 냉각재상실사고에 미치는 영향분석)

  • Park, Jong-Ho;Lee, Sang-Yong;Han, Ki-In
    • Nuclear Engineering and Technology
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    • v.20 no.2
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    • pp.80-87
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    • 1988
  • Predicted in this paper are flow distributions in average and hot channels of the reactor core during small and large break LOCAs. Also estimated based on REALP5/MOD2 calculations are the effects of cross flow between channels on LOCA analysis results. It has been so far generally accepted that a single average channel is sufficient for small break LOCA core hydraulic modelling. However, based on these calculation results, hot channel modeling (two channel modeling) is found necessary in order to guarantee more reliable and conservative results. In large break LOCA blowdown phase, the hot channel thermal hydraulics is worse than that of average channel in both cases with the without consideration of cross flow.

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Possible power increase in a natural circulation Soluble-Boron-Free Small Modular Reactor using the Truly Optimized PWR lattice

  • Steven Wijaya;Xuan Ha Nguyen;Yonghee Kim
    • Nuclear Engineering and Technology
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    • v.55 no.1
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    • pp.330-338
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    • 2023
  • In this study, impacts of an enhanced-moderation Fuel Assembly (FA) named Truly Optimized PWR (TOP) lattice, which is modified based on the standard 17 × 17 PWR FA, are investigated in a natural circulation Soluble-Boron-Free (SBF) Small Modular Reactor (SMR). Two different TOP lattice designs are considered for the analysis; one is with 1.26 cm pin pitch and 0.38 cm fuel pellet radius, and the other is with 1.40 cm pin pitch and 0.41 cm fuel pellet radius. The NuScale core design is utilized as the base model and assumed to be successfully converted to an SBF core. The analysis is performed following the primary coolant circulation loop, and the reactor is modelled as a single channel for thermal-hydraulic analyses. It is assumed that the ratio of the core pressure drop to the total system pressure drop is around 0.3. The results showed that the reactor power could be increased by 2.5% and 9.8% utilizing 1.26/0.38 cm and 1.40/0.41 cm TOP designs, respectively, under the identical coolant inlet and outlet temperatures as the constraints.

Prediction Modeling on Effective Thermal Conductivity of Porous Insulation in Thermal Protection System (열방어구조의 다공성 단열재 유효 열전도율 예측 모델링)

  • Hwang, Kyung-Min;Kim, Yong-Ha;Kim, Myung-Jun;Lee, Hee-Soo;Park, Jung-Sun
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.45 no.3
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    • pp.163-172
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    • 2017
  • Porous insulation have been frequently used in a number of industries by minimizing thermal insulation space because of excellent performance of their thermal insulation. This paper devices an effective thermal conductivity prediction model. First of all, we perform literature survey on traditional effective thermal conductivity prediction models and compare each other model with heat transfer experimental results. Furthermore this research defines advanced effective thermal conductivity prediction models model based on heat transfer experimental results, the Zehner-Schlunder model. Finally we verify that the newly defined effective thermal conductivity prediction model has better performance prediction than other models. Finally, this research performs a transient heat transfer analysis of thermal protection system with a porous insulation using the finite element method and confirms validity of the effective thermal conductivity prediction model.

Adiabatic Analysis of 1180MPa Advanced High Strength Steel by Impact Weight (충격하중에 의한 1180MPa급 초고강도강의 단열해석)

  • Kim, Kun-Woo;Lee, Jae-Wook;Yang, Min-Seok;Lee, Seong-Yeop;Kim, Da-Hye;Lee, Jae-Jin;Mun, Ji-Hoon;Park, Ji-Won
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.8
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    • pp.93-98
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    • 2022
  • Adiabatic blanking is a method to improve productivity through an autocatalytic cycle that occurs repeatedly through plastic deformation and thermal softening caused by impact energy. In this study, an axisymmetric analysis model comprising a punch, die, holder, and specimen was developed to confirm the temperature and deformation characteristics caused by an impact load. Through this, the impact energy, diameter of the punch, gap between the punch and die, and the effect of the fillet were analyzed. Because this process occurs in a very short time, adiabatic analysis can be performed using the explicit time-integration method. The analysis, confirmed that it is necessary to design a structure capable of increasing the local temperature and plastic deformation by controlling the impact energy, working area, gap, and the fillet.

The Mechanical Properties of WC-CoFe Coating Sprayed by HVOF (고속화염용사코팅으로 제조된 WC-CoFe 코팅의 기계적 특성에 관한 연구)

  • Joo, Yun-Kon;Cho, Tong-Yul;Ha, Sung-Sik;Lee, Chan-Gyu;Chun, Hui-Gon;Hur, Sung-Gang;Yoon, Jae-Hong
    • Journal of the Korean Society for Heat Treatment
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    • v.25 no.1
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    • pp.6-13
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    • 2012
  • HVOF thermal spray coating of 80%WC-CoFe powder is one of the most promising candidate for the replacement of the traditional hard chrome plating and hard ceramics coating because of the environmental problem of the very toxic $Cr^{6+}$ known as carcinogen by chrome plating and the brittleness of ceramics coatings. 80%WC-CoFe powder was coated by HVOF thermal spraying for the study of durability improvement of the high speed spindle such as air bearing spindle. The coating procedure was designed by the Taguchi program, including 4 parameters of hydrogen and oxygen flow rates, powder feed rate and spray distance. The surface properties of the 80%WC-CoFe powder coating were investigated roughness, hardness and porosity. The optimal condition for thermal spray has been ensured by the relationship between the spary parameters and the hardness of the coatings. The optimal coating process obtained by Taguchi program is the process of oxygen flow rate 34 FRM, hydrogen flow rate 57 FRM, powder feed rate 35 g/min and spray distance 8 inch. The coating cross-sectional structure was observed scanning electron microscope before chemical etching. Estimation of coating porosity was performed using metallugical image analysis. The Friction and wear behaviors of HVOF WC-CoFe coating prepared by OCP are investigated by reciprocating sliding wear test at $25^{\circ}C$ and $450^{\circ}C$. Friction coefficients (FC) of coating decreases as sliding surface temperature increases from $25^{\circ}C$ to $450^{\circ}C$.

Experimental Study of Workpiece Temperature Variation in Reheating Furnace (재가열로에서 소재 온도 변화의 실험적 분석)

  • Lee, Chunsik;Lee, Jaeyong;Ryu, Bo-Hyun;Yeom, Choongsub;Rhim, Dong-Ryul
    • Journal of Energy Engineering
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    • v.26 no.4
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    • pp.100-106
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    • 2017
  • The materials of SUS304 and SS400 are adopted for prediction of workpiece temperature variation according to ambient temperature in a reheating furnace. Five thermocouples were installed in a depth direction inside the material, and the ambient temperature was raised to 1200 Celsius degrees. As a result, the material average temperature reached more than 1150 Celsius degrees, and the surface and inside of workpiece locally showed a temperature difference of more than 10K. In order to verify the experimental results, numerical analysis was conducted by applying a thermal model, and the error of numerical simulation compared with the experimental results was within the range of 15K at the average outlet temperature. Also, the error was relatively higher in the SS400 material, which has a larger specific heat change than the SUS304 material. In conclusion, the workpiece temperature in the reheating furnace can be achieved through the atmospheric temperature control, and it is experimentally proved that the material temperature change according to the atmospheric temperature can be estimated within about 3% error range at the outlet position using a thermal model.

Synthesis of Carbon Nano Silicon Composites for Secondary Battery Anode Materials Using RF Thermal Plasma (RF 열플라즈마를 이용한 이차전지 음극재용 탄소나노실리콘복합소재 합성)

  • Soon-Jik Lee;Dae-Shin Kim;Jeong-Mi Yeon;Won-Gyu Park;Myeong-Seon Shin;Seon-Yong Choi;Sung-Hoo Ju
    • Korean Journal of Materials Research
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    • v.33 no.6
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    • pp.257-264
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    • 2023
  • To develop a high capacity lithium secondary battery, a new approach to anode material synthesis is required, capable of producing an anode that exceeds the energy density limit of a carbon-based anode. This research synthesized carbon nano silicon composites as an anode material for a secondary battery using the RF thermal plasma method, which is an ecofriendly dry synthesis method. Prior to material synthesis, a silicon raw material was mixed at 10, 20, 30, 40, and 50 wt% based on the carbon raw material in a powder form, and the temperature change inside the reaction field depending on the applied plasma power was calculated. Information about the materials in the synthesized carbon nano silicon composites were confirmed through XRD analysis, showing carbon (86.7~52.6 %), silicon (7.2~36.2 %), and silicon carbide (6.1~11.2 %). Through FE-SEM analysis, it was confirmed that the silicon bonded to carbon was distributed at sizes of 100 nm or less. The bonding shape of the silicon nano particles bonded to carbon was observed through TEM analysis. The initial electrochemical charging/discharging test for the 40 wt% silicon mixture showed excellent electrical characteristics of 1,517 mAh/g (91.9 %) and an irreversible capacity of 133 mAh/g (8.1 %).