• 제목/요약/키워드: additive manufactured

검색결과 180건 처리시간 0.028초

Advanced PM Processes for Medical Technologies

  • Petzoldt, Frank;Friederici, Vera;Imgrund, Philipp;Aumund-Kopp, Claus
    • 한국분말재료학회지
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    • 제21권1호
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    • pp.1-6
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    • 2014
  • Medical technologies are gaining in importance because of scientific and technical progress in medicine and the increasing average lifetime of people. This has opened up a huge market for medical devices, where complex-shaped metallic parts made from biocompatible materials are in great demand. Today many of these components are already being manufactured by powder metallurgy technologies. This includes mass production of standard products and also customized components. In this paper some aspects related to metal injection molding of Ti and its alloys as well as modifications of microstructure and surface finish were discussed. The process chain of additive manufacturing (AM) was described and the current state of the art of AM processes like Selective Laser Melting and electron beam melting for medical applications was presented.

연잎 분말을 첨가한 스펀지케이크 품질특성 (Quality Characteristics of Sponge Cake with Added Lotus Leaf Powder)

  • 송영광
    • 한국식생활문화학회지
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    • 제28권6호
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    • pp.651-656
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    • 2013
  • In this study, to explore the use of lotus leaf powder, quality characteristics of sponge cake manufactured with different levels of lotus leaf power were investigated. We discovered that the pH, gravity, and cooling temperature of sponge cake increased as the content of lotus leaf power additive increased compared with those of the control group. Likewise, L and b levels of sponge cake increased with increasing level of lotus leaf power; 20% lotus leaf powder appeared to show the highest L and B levels, but levels were lower than those of the control group. Sponge cake levels of hardness, springiness, and cohesiveness increased as the amount of lotus leaf powder additive increased. In sensory evaluation, overall acceptability of 5% lotus leaf powder was the highest. Thus, it is possible to develop sponge cake with improved health-oriented aspects by addition of 5% lotus leaf powder.

Fabrication of Low Density Sintered Stainless Steel Filter

  • Seok, Se-Hoon;Park, Dong-Kyu;Jung, Kwang-Chul
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.611-612
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    • 2006
  • In a manufacturing technique of the sintered filter, pressureless sintering method has good permeability, it is not need the binder and lubricant used on compacting process, so it has little contamination and it is easy to control the pore size and shape but the mechanical strength is low relatively and it is difficult that parts of complicate form are manufactured. In the case of manufacturing the filter by press and sintering method, in order to be satisfactory characteristic of un-pressed filter, in this study sintered metal filter fabricated by using 30-40mesh stainless steel 316L powder and additive agents. Porosity and structure of pores, permeability and mechanical strength of the sintered filter were investigated with the variation sintering conditions. Porosity was nearly constant about $60{\sim}70%$, density, permeability and mechanical strength were changed markedly with quantity of additive materials and sintering conditions.

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나노 사이즈 탄소입자의 마찰마모 특성에 관한 연구 (A Study on Friction and Wear Characteristics of Nano-size Carbon)

  • 정광우;최정규;문성용;정근우
    • Tribology and Lubricants
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    • 제24권5호
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    • pp.264-268
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    • 2008
  • A large number of additives have been used with the efforts of improving the performance of lubricants used along with the development of internal combustion engine. In this study, nano-sized graphite was used as liquid-lubricant additive. In order to disperse graphite into oil, we esterified the nano-carbon manufactured by our company with various types of alcohol. After measuring the anti-wear in accordance with the types of alcohol and added concentration, it has been found that its anti-wear/friction decrease has been improved in case of adding 0.1% of the sample composed with C12/14 mixed alcohol & hexadecanol.

XGB 및 LGBM을 활용한 Ti-6Al-4V 적층재의 변형 거동 예측 (Predicting Deformation Behavior of Additively Manufactured Ti-6Al-4V Based on XGB and LGBM)

  • 천세호;유진영;김정기;오정석;남태현;이태경
    • 소성∙가공
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    • 제31권4호
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    • pp.173-178
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    • 2022
  • The present study employed two different machine-learning approaches, the extreme gradient boosting (XGB) and light gradient boosting machine (LGBM), to predict a compressive deformation behavior of additively manufactured Ti-6Al-4V. Such approaches have rarely been verified in the field of metallurgy in contrast to artificial neural network and its variants. XGB and LGBM provided a good prediction for elongation to failure under an extrapolated condition of processing parameters. The predicting accuracy of these methods was better than that of response surface method. Furthermore, XGB and LGBM with optimum hyperparameters well predicted a deformation behavior of Ti-6Al-4V additively manufactured under the extrapolated condition. Although the predicting capability of two methods was comparable, LGBM was superior to XGB in light of six-fold higher rate of machine learning. It is also noted this work has verified the LGBM approach in solving the metallurgical problem for the first time.

적층조형 폴리머 재료의 기계적 물성 연구 (A Study on the Mechanical Properties of Additive Manufactured Polymer Materials)

  • 김동범;이인환;조해용
    • 대한기계학회논문집A
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    • 제39권8호
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    • pp.773-780
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    • 2015
  • 적층조형(additive manufacturing, AM)은 액체, 고체 상태인 폴리머, 금속 등의 재료를 층층이 쌓아서 3 차원 형상을 제조하는 기술이다. AM 기술은 제품 개발 초기단계에서 시제품 제작에 주로 사용되었으나, 최근 들어 이를 실제 제품제작에 적용하는 것에 대한 관심이 높아지고 있다. 한편 AM 기술에서 적층방향은 최종성형품의 기계적 물성에 영향을 줄 수 있다. 따라서 본 연구에서는 폴리머 재료를 사용하는 대표적인 AM 기술인 FDM, PolyJet 그리고 SLA 방식으로 제작되는 재료의 기계적 물성을 실험을 통해 파악하여 보았다. 이때 시험편의 형상은 ASTM D 638 을 참고하였고 적층방향을 달리하여 성형하였다. 시험편의 인장시험으로부터 얻은 응력-변형률 선도를 바탕으로 기계적 물성을 조사하였다. 또한 시험편의 파단부를 SEM 촬영하여 물성차이의 결과를 분석하였다.

IN718 초내열 합금의 고속 적층 제조 속도 확보를 위한 최적 VED 활용 공정 변수 제어 방안 연구 (Study for the Process Parameter Control to Achieve High Build Rate of Laser Powder Bed Fused IN718 Super Alloy Using Optimal VED)

  • 김상욱;김규식;손용호;이기안
    • 한국분말재료학회지
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    • 제29권5호
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    • pp.390-398
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    • 2022
  • Recently, considerable attention has been given to nickel-based superalloys used in additive manufacturing. However, additive manufacturing is limited by a slow build rate in obtaining optimal densities. In this study, optimal volumetric energy density (VED) was calculated using optimal process parameters of IN718 provided by additive manufacturing of laser powder-bed fusion. The laser power and scan speed were controlled using the same ratio to maintain the optimal VED and achieve a fast build rate. Cube samples were manufactured using seven process parameters, including an optimal process parameter. Analysis was conducted based on changes in density and melt-pool morphology. At a low laser power and scan speed, the energy applied to the powder bed was proportional to ${\frac{P}{\sqrt{V}}}$ and not ${\frac{P}{V}}$. At a high laser power and scan speed, a curved track was formed due to Plateau-Rayleigh instability. However, a wide melt-pool shape and continuous track were formed, which did not significantly affect the density. We were able to verify the validity of the VED formula and succeeded in achieving a 75% higher build rate than that of the optimal parameter, with a slight decrease in density and hardness.

Powder Bed Fusion 공정으로 제조한 STS 316L의 미세조직과 후속 열처리 특성 (Microstructural Analysis of STS316L Samples Manufactured by Powder Bed Fusion and Post-heat Treatments)

  • 송승윤;이동완;딘 반 꽁;김진우;이성모;주승환;김진천
    • 한국분말재료학회지
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    • 제29권1호
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    • pp.14-21
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    • 2022
  • In the powder bed fusion (PBF) process, a 3D shape is formed by the continuous stacking of very fine powder layers using computer-aided design (CAD) modeling data, following which laser irradiation can be used to fuse the layers forming the desired product. In this method, the main process parameters for manufacturing the desired 3D products are laser power, laser speed, powder form, powder size, laminated thickness, and laser diameter. Stainless steel (STS) 316L exhibits excellent strength at high temperatures, and is also corrosion resistant. Due to this, it is widely used in various additive manufacturing processes, and in the production of corrosion-resistant components with complicated shapes. In this study, rectangular specimens have been manufactured using STS 316L powder via the PBF process. Further, the effect of heat treatment at 800 ℃ on the microstructure and hardness has been investigated.

치과 SLM용 Ni-Cr 금속분말 특성 관찰 (Production of Ni-Cr Metal Powder by Selective Laser Melting for Dentistry to Observation of Characteristics)

  • 홍민호
    • 대한치과기공학회지
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    • 제37권1호
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    • pp.23-29
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    • 2015
  • Purpose: The selective laser melting (SLM) process for dentistry, which is one of the additive manufacturing technologies (AM) allows for rapid production of a three-dimensional model with complex shape by directly melting metal powder. This process generates detailed items of a three-dimensional model shape through consolidation of a thin powder layer by utilizing both selective melting and laser beam simultaneously. In regard to SLM process, Fe-base powder, Ti-6AI-4V powder, AI-base powder, etc. have been researched. It is believed that the aforementioned technologies will be widely utilized in manufacturing metal parts using metal powder of raw material. This study chose Ni-Cr-Mo metal powder in order to manufacture metal powder materials that would be used in the selective laser melting for dentistry. Methods: This study manufactured metal powder using mechanical alloying technique (MA) among those metal powder manufacturing techniques. Moreover, this study aimed to utilize the metal powder manufactured after observing the characteristics of powder as preliminary data of Ni-Cr-Mo metal powder. This study could obtain the following conclusions within the experimental limitations. Results: As a result of mechanically alloying Ni-Cr-Mo powder over time, its mean particle size was $66.93{\mu}m$ $54.4{\mu}m$ and $45.39{\mu}m$ at 10h, 20h and 30h, respectively. The gtain form of metal powder by mechanical alloying technique was a sponge-like shape of irregular plate; however, the gtain form manufactured by high-pressure water aromization process had the following three types: globular type, chain type and oval type. Conclusion: This study found $37.65{\mu}m$ as the mean particle size of Ni-Cr-Mo metal powder, which was manufactured using water atomization technique under the following conditions: water atomization flux of 300 liter/min, hydraulic pressure of $400kgf/cm^2$ and injection angle of $45^{\circ}$. This study confirmed that the grain form of powder (solid particle form) would vary depending on the manufacturing process.

안료배합에 따른 발색변이의 컴퓨터 시뮬레이션(1)-자료의 데이터 베이스화 (The Data-base Program Analysis with the Gradation Development in Glaze by Added Stain)

  • 임희진;이응상;최성철
    • 한국세라믹학회지
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    • 제35권4호
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    • pp.378-384
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    • 1998
  • We investigated the possibility of systemizing data for the colour gradation of classical ceramics by build-ing program and D-basing each data information in pottery field that has been fall behind in forming data be-cause of many variable and lacking of data system. In this study we manufactured $CoAl_2O_4$ stain that has stable spinel structure at high temperature and then mixed base glaze with stain for the additive per-centage of 0.5 , 1, 5, 10, 15 wt% In thie colouring of Lime base glaze with the wide ranged melting tem-perature the colour development of cobalt-blue sintered at $1250^{\circ}C$ is better than that of $1150^{\circ}C$ $1350^{\circ}C$ The experimental conditions and data are D-based simulated programming of computer. The result of -based data appeared to be more smoothed fusion-adherence in the Matt glaze range of Lime base glaze, The variation of colouring is not found when additive content of glaze is more than 5 wt% and the stable colour development of stain was shown at the content that RO, $R_2O$ percentage is high (the content that R2O3 per-centage is low)

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