• Title/Summary/Keyword: acoustic emission sensor

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AE Signal Analysis of Yttria($Y_2O_3$) Ceramic Lapping Process (이트리아($Y_2O_3$) 세라믹 래핑가공의 AE 신호 분석)

  • Cha, Ji-Wan;Hwang, Sung-Chul;Shin, Tae-Hee;Lee, Eun-Sang
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.1
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    • pp.7-14
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    • 2010
  • AE(acoustic emission) sensor has been used for a state monitoring and observation during a ultra-precision machining because AE signal, which has high frequency range, is sensitive enough. In case of ceramic fabrication, a monitoring of machining state is important because of its hard and brittle nature. A machining characteristic of ceramic is susceptibly different in accordance with variable machining conditions. In this study, Yttria($Y_2O_3$) ceramic was fabricated using the ultra-precision lapping process with in-process electrolytic dressing(IED) method. And the surface machining characteristic and AE sensor signal were compared and analyzed.

Development and Characterization of High-Performance Acoustic Emission Sensors (음향방출 신호의 검출을 위한 공진형 및 광대역 센서 제작과 특성평가)

  • Kim, B.G.;Kim, Y.H.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.12 no.4
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    • pp.9-17
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    • 1993
  • Three types of piezoelectric sensors to detect acoustic emission signals were developed and characterized. Epicentral displacement and velocity of a plate to have infinite boundary were calculated by convolution between a Green's function and a simulated source time function to show parabolic rising characteristic. The sensor calibration system set up was composed of a steel plate, a glass capillary, an indentor and a load cell indicator The transient elastic signals were detected by the sensors. The results were compared with the theoretical results and Fast Fourier Transformed. As the results, the sensor fabricated using a disk shape of a piezoelectric PZT element showed resonant characteristics. The sensors fabricated using a conical shape PZT element and a PVDF polymer film showed the wide band characteristics for particle displacement and velocity, respectively. The calculated results showed good agreements with the transient responses in the cases of the wide band sensors and it was confirmed that the simulated source time function had been properly assumed.

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A Study of contact Detection and Position Sensitivity of AE Sensor

  • Kwon, Haesung;Choa, Sung-Hoon
    • KSTLE International Journal
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    • v.1 no.1
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    • pp.29-33
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    • 2000
  • In this study, a methodology is developed and confirmed to find the physical contact between the slider and disc due to the defects of disk during head seeking operation using acoustic emission (AE) signal. The head/disk contact was detected during random and standard seeks, whereas no contact was detected during track fellowing. During standard and random seeks, the torsion mode of slider excitation was observed at 680KHz. Therefore, it is thought that AE technique can be used as an alternative method of the glide test by monitoring existence of the torsional mode of the slider during seek operation or can be used to detect the spacing loss during seeking operation. By appropriately choosing the location of the sensor an order of magnitude increase in the sensitivity for RMS AE signal is observed. Therefore we can find take-off velocity clearly with high signal to noise ratio of AE signal.

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Development of Ultra-Micro Indentation Device using the PZT Actuator (압전구동기를 이용한 초미세 압입장치의 개발)

  • 박기태;박규열;홍동표
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.05a
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    • pp.51-55
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    • 1999
  • Recently, manufacturing work has been transformed to advanced technology intensive form from mass production with a little items required in the past. It was demanded that superior workpiece surface integrity. However, the study of ductile mode machining was proceeded actively.In this paper, it is developed Ultra-Micro Indentation Device using the PZT actuator. Experimentally, by using theUltra-Micro Indentation device, the micro fracture behavior of the silicon wafer was invesgated. It was possible that ductile-brittle transition point in ultimate surface of brittle material can be detected by adding an acoustic emission sensor system to the Ultra-Micro Indentation apparatus.

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Nondestructive Evaluation and Interfacial Damage Sensing of PVDF embedded Polymer Composites using Micromechanical Techniques and Acoustic Emission (Micromechanical 시험법과 AE를 이용한 PVDF 함침 고분자 복합재료의 계면손상감지능 및 비파괴적 평가 연구)

  • Kong, Jin-Woo;Park, Joung-Man;Kim, Ki-Bok;Yoon, Dong-Jin
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.10a
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    • pp.216-219
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    • 2002
  • Conventional piezoelectric lead-zirconate-titanate (PZT) senor has high sensitivity, but it is very brittle. Recently polymer films such as polyvinylidene fluoride (PVDF) have been used use as a sensor. The advantages of PVDF are the flexibility and mechanical toughness. Simple process and possible several shapes are also additional advantages. PVDF sensor can be directly embedded and attached to a structure. In this study, PVDF sensor was embedded in single glass fiber/epoxy composites whereas PZT sensor with AE was attached to single fiber composites (SFC). Piezoelectric sensor responds to interfacial damage of SFC. The signals measured by PVDF sensor were compared to PZT sensor. PZT sensor detected the signals of fiber fracture, matrix crack, interfacial debonding and even sensor delamination, whereas PVDF sensor only detected fiber fracture signals so far, because PZT sensor is much more sensitive than current PVDF sensor. Wave voltage of fiber fracture measured by PVDF sensor was lower than that of PZT sensor, but the results of fast Fourier transform (FFT) analysis were same. Wave velocity using two PZT sensors was also studied to know the internal and surface damage effect of epoxy specimens.

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PD Characteristics in C-GIS Using AE Sensor (AE Sensor를 적용한 C-GIS내의 PD 특성)

  • Lee, Yong-Hee;Shin, Yang-Sop;Jang, Su-Hyeong;Seo, Jung-Min;Lee, Yong-Hee;Lim, Ki-Joe
    • Proceedings of the KIEE Conference
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    • 2002.07c
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    • pp.1652-1654
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    • 2002
  • The defects making partial discharge(PD) in a C-GIS(Cubicle Insulated Switchgear) initiate acoustic wave which can be detected using acoustic emission sensor placed outside or inside the C-GIS enclosure. In this paper, partial discharge property for 2 locations for AE sensor and 3 locations for defects in C-GIS are presented and PD waveforms were analyzed by PRPDA(Partial Resolved Partial Discharge Analysis). As a result, using post amplifier having gain of 10,000 and band pass filter having $20kHz{\sim}300kHz$, resolution of waveforms AE sensor signal by detected was good. Noise level was about 80 mV.

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A Study on the Acoustic Detection of Partial Discharges in Insulation Oil (유중 부분방전의 음향검출에 관한 연구)

  • Kil, Gyung-Suk;Kim, Sung-Wook;Park, Dae-Won;Kim, Sun-Jae;Song, Jae-Man
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.23 no.1
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    • pp.53-60
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    • 2010
  • This paper dealt with the acoustic detection of partial discharge (PD) in insulation oil for insulation diagnostics of oil immersed transformers. Electrode systems such as needle to plane, plane to plane, and floating were fabricated to simulate some defects in transformers. A wide band acoustic emission(AE) sensor with the frequency ranges of 100 kHz~1 MHz and a narrow band AE sensor with the resonant frequency of 140 kHz were used in the experiment. Also, a decoupler and an amplifier were designed to detect and amplify the acoustic signal only. The decoupler separates acoustic signal from DC source without any distortion, and the amplifier has the gain of 40 dB in frequency ranges of 11 kHz~4 MHz. In the experiment, frequency components and propagation characteristics of acoustic signal were analyzed, and an algorithm of positioning of PD occurrence by the time difference of arrival was proposed. From the results, the frequency components of the acoustic signal exist from 50 kHz to 200 kHz and the positioning error of PD calculated by three AE sensors was within 1%.

Development of Acoustic Emission Training Technique and Localization Method using Q-switched Laser and Multiple Sensors/Single Channel Acquisition (Q-switched 레이저와 다중센서/단일채널 신호수집을 이용한 복합재 구조 음향방출 트레이닝 및 위치탐지 기법 개발)

  • Choi, Yunshil;Lee, Jung-Ryul
    • Composites Research
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    • v.31 no.4
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    • pp.145-150
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    • 2018
  • Various structural health monitoring (SHM) systems have been suggested for aerospace industry in order to increase its life-cycle and economic efficiency. In the case of aircraft structure madden with metal, a major concern was hot spots, such as notches, bolts holes, and where corrosion or stress concentration occurs due to moisture or salinity. However, with the increasing use of composites in the aerospace industry, further advanced SHM systems have been being required to be applied to composite structures, which have much complex damage mechanism. In this paper, a method of acoustic emission localization for composite structures using Q-switched laser and multiple Amplifier-integrated PZTs have been proposed. The presented technique aims at localization of the AE with an error in distance of less than 10 mm. Acoustic emission simulation and the localization attempt were conducted in the composite structure to validate the suggested method. Localization results, which are coordinates of detected regions, grid plots and color intensity map have been presented together to show reliability of the method.