• Title/Summary/Keyword: acoustic emission sensor

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Machining Characteristics Detection of Endmill Milling Tool (엔드밀 밀링공구의 가공특성검출)

  • 맹민재;조성산;정준기
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.678-682
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    • 1996
  • Acoustic emission(AE) is monitored during end milling with a sensor attached to the cutting fluid discharge nozzle. Cutting forces are also measured and compared with the AE signals to examine the reliability of the AE signals. It is demonstrated that the AE signals provide reliable informations about the cutting processes and tool states. Moreover, edge chipping and fracture of tools can be successfully detected using both the AE signals and cutting forces.

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Characteristics in W-EDM of Tungsten Carbide (초경합금의 와이어 방전가공에 의한 특성)

  • 맹민재
    • Journal of the Korean Society of Safety
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    • v.16 no.4
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    • pp.7-13
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    • 2001
  • Wire electrical discharge machining experiments in conducted to investigate characteristics of acoustic emission (AE) and electrical discharge energy due to current peak (I$_{p}$), pulse on time($\tau$/on/). The AE signals are obtained with a sensor attached to workpiece side. Machining states are identified with scanning electron microscopy and residual stress analyzer. It is demonstrated that the residual stress provide reliable informations about the machining states. Moreover, machining states can be detected successfully using both the residual stress and AE count rate.e.

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Signal Characteristics of Acoustic Emission from Angiosperm and Gymnosperm by the Water Stress (물 스트레스를 받는 속씨식물과 겉씨식물에서 검출된 음향방출의 신호특성)

  • Nam, Ki-Woo
    • Journal of the Korean Society for Nondestructive Testing
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    • v.23 no.5
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    • pp.480-487
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    • 2003
  • To improve environmental control in various plants, signal characteristics of plants have been studied by a nondestructive technique. In this paper, the acoustic emission (AE) from plants was analyzed for water stress dependency. AE signals were taken from gymnosperm and angiosperm. AE sensor detected AE signals from the plant stem underneath the plant surface below the sensor. AE hit-event counts in daytime were more than those in night time, and it was found that the daily hit counts pattern was strongly affected by the water stress in the plant. frequency bands of AE signals from the angiosperm was different from those from the gymnosperm. Frequency bands of AE in outdoor condition were in accord with those in indoor having similar conditions.

Development of Acoustic Emission Monitoring System for Fine Machining - Application to Cutting State Monitoring in a Fine Fixed-abrasive Machining - (미세 음향방출 감시장치 개발 - 고정도 미세입자 가공상태 감시에의 적용 -)

  • Kim Hwa Young;Ahn Jung Hwan;Kim Sung Ryul
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.6 s.171
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    • pp.109-117
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    • 2005
  • In case of fine machining processes, the cutting state monitoring by a skilled operator is impossible because the physical changes generated during fine machining are very weak. To realize the high efficient and precise fine machining, it is necessary to develop the sensor based monitoring system which is able to detect the fine changes of cutting state. In this paper, the fine acoustic emission monitoring system is developed to monitor the state of the fine machining process. The developed system consists of the AE sensor and the AE signal processing unit. And this has the high-sensitivity and bandwidth which can detect fine AE signal generated during fine machining process. In order to investigate the feasibility of the developed system, evaluation experiments were performed in the fine fixed-abrasive machining processes such as polishing and glass ferrule slicing. Experimental results show that the developed monitoring system possesses an excellent real-time monitoring capability at fine machining processes.

An Experimental Study on the Friction of CrN Coated Specimen using the Acoustic Emission Sensor (AE 센서를 이용한 CrN 코팅의 마찰특성에 관한 연구)

  • 조정우;이영제
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1999.06a
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    • pp.215-219
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    • 1999
  • One of the innovative physical methods that provide insight into the basic processes which determine friction and wear behavior of coated machine tools is acoustic emission (AE). In this study, an investigation of the relation between AE and friction signal produced during repeated sliding test is presented. The material of test specimens is CrN coated 0.2% plain carbon steel with 1 Um thickness. The obtained results demonstrate that AE signal is very related with friction, and AE signal is more sensitive than friction when CrN coated film come off the substrate.

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Analysis of Acoustic Emission Signal During Contact Start/stop Test on Computer Hard Disk (컴퓨터 하드디스크의 CSS 테스트에 의한 AE 신호 해석)

  • Hwang, Pyung;Kim, Woo-Seok;Kim, Do-Hyung
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1999.06a
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    • pp.170-174
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    • 1999
  • In order to analysis contact mechanism of head/ disk interface on hard disk drive, many techniques of analysis have been developed. Acoustic Emission sensor can be used for detect elastic energy of contact at head/disk interface. This work presents a good understanding of slider characteristics in frequency domain. The results show that torsional and bending mode of slider are dominant in head/disk contact.

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A Study on Acoustic Emission Characteristics of MCrAlY Coated Material by Vacuum Plasma Spray Process (진공 플라즈마 용사공정에 의한 MCrAlY코팅재의 음향방출 신호 특성 연구)

  • 박진효;이구현;예경환;김정석;강명창
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.921-924
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    • 2004
  • This paper is to investigate a crack for plasma sprayed MCrAlY coated material by acoustic emission method in 4-point bending test. The CoNiCrAlY is coated on Inconel-718 by vacuum plasma spray process. Micro-hardness measurement was conducted by means of Micro Vickers-hardness indentor. The porosity of coating layer was measured using a SEM and Image Analyzer. AE monitoring system is composed of PICO type sensor, a wide band preamplifier(40dB), a PC and AE DSP(16/32 PAC) board. The AE count, Hit and energy of coating specimens is measured according to coating thickness.

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Leak Detection Technique of Pressure Vessel Using Acoustic Emission Signal (음향방출 신호를 이용한 압력용기의 누설 검사기법 개발)

  • 이성재;정연식;강명창;김정석
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.4
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    • pp.95-99
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    • 2004
  • In this study, the leak detection technique of pressure vessel by using acoustic emission(AE) signal is suggested experimentally. The leak of pressure vessel is located at the welding line due to welding defects. we measured the AE signal using Rl5I sensor, and examined the AE parameters in leak condition. It is investigated that the mean value of AE signal is dependent on leak source location. So the absolute mean value of AE signal is adopted as dominant AE parameter. We proposed leak detection algorithm using AE signal mean value for monitoring the leak source location.

Signal Characteristics of Acoustic Emission from Welded Exhaust Flange for Fatigue Fracture Prediction (배기계 플랜지 용접부 피로파괴 예측을 위한 음향방출 신호 특성)

  • Son, Min-Young;Choi, Jung-Hwang;Kim, Chan-Mook
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.05a
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    • pp.905-908
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    • 2007
  • The purpose of this work is to obtain fundamental data about fatigue crack detection of the welded exhaust flange by using the AE method. The acoustic emission method as a nondestructive evaluation is one of high technical test for realtime monitoring in the dangerous industry fields. Signal analysis of both AE sensor and accelerometer for fatigue crack failure are presented in this paper.

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Prediction of Tensile Strength for Friction-Welded Magnesium Alloy Part by Acoustic Emission (AE를 이용한 마그네슘 합금 마찰용접부의 인장강도 예측)

  • Shin, Chang-Min;Kang, Dae-Min;Choi, Jong-Whan;Kwak, Jae-Seob
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.2
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    • pp.34-39
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    • 2012
  • In this study, the friction welding experiment was performed by using the design of experiment. And the signal data acquired by acoustic emission sensor were analyzed to predict the tensile strength of friction welding part at friction welding process for AZ31 magnesium alloy. A dimensionless coefficient($\phi_{AE}$), which consisted in the square of AE rms and variance, was defined as the characteristic of friction welding and the prediction equation was obtained by using linear regression. As the result of analysis, it was seen that the correlation between predicted and measured values became very close and on-line prediction of the ensile strength was possible in friction welding part.