• 제목/요약/키워드: acoustic emission method(AE method)

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AE방법에 의한 구상화흑연(球狀化黑鉛) 주철재의 파괴기구 구명(究明) (An Investigation of Fracture Mechanism of Spheroidal Graphite Cast Iron by Acoustic Emission Method)

  • 김상철;함경춘;오범석
    • 비파괴검사학회지
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    • 제6권2호
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    • pp.17-36
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    • 1987
  • In this experimental research, fracture mechanisms of spheroidal graphite cast iron (As Cast, annealed and normalized) were investigated by using Acoustic Emission (AE) technique. In this study, the data (AE signal) are digitized and processed with the 8 bits micro-computer (APPLE II) connected to the AE measuring device without data processing unit. The source of AE signal was estimated by fractography analysis. The results obtained in this experimental study are summarized as follows : For the heterogeneous materials (spheroidal graphite cast iron) with inclusions which may considered as cracks, it is found that low and high AE amplitude appear simultaneously and the load is found to be fluctuated in the final stage of deformation. But the lad is not fluctuated in tension test with low AE amplitude only. AE is measured within elastic region and it is confirmed that 0.2% offset yield load agrees approximately with the load point where AE counts decrease steeply after the point of maximum AE counts.

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유공압 밸브스풀용 Cr-Mo 강봉의 동종재 마찰용접과 AE평가 (Friction Welding of Cr-Mo Steel Bars for Hydraulic of Pneumatic Valve Spools and AE Evaluation)

  • 오세규;장지훈
    • Journal of Welding and Joining
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    • 제13권4호
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    • pp.103-112
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    • 1995
  • This study was performed to optimize friction welding conditions of Cr-Mo steel bars used for hydraulic of pneumatic valve spools and to realize the real-time evaluation of weld quality by acoustic emission method. SNCM220, SCM435, SCAM645, and SCM415 steel bars were tested to find optimum conditions of friction welding. Auantitative equations which exhibit the relations of tensile strength, elongation, reduction of area and energy absorption with friction heating time were obtained by the experiment. Acoustic emission was also performed in the friction weldig process, and the real-time evaluation was enabled to find the optimum range of weld strength. Finally, the strength and toughness of welded joints were interpreted by the sem analysis of tensile fracture surfaces.

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음향방출(音響放出)에 의한 배관계(配管系)의 누출방지(漏出防止)에 관한 연구(硏究) (Study on Leak Detection of the Pipeline System by Acoustic Emission)

  • 윤동진;김철중
    • 비파괴검사학회지
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    • 제7권1호
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    • pp.7-17
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    • 1987
  • Leak detection testing for the pipeline system was performed by the acoustic emission method. It was found that the detected signal spectrum was influenced by the frequency response of sensors and pressure changes. AE parameters and frequency spectrum distributions were used to analyze the leak signals. The slope rise time of AE parameters were the important factors for distinguishing leak signals. The amplitude of leak signal was more affected by the changes of leak, rate and pressure than those of leak type.

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음향방출을 이용한 칩 발생 기구의 예측 (Prediction of Chip Formation Mechanism Using Acoustic Emission)

  • 맹민재
    • 한국안전학회지
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    • 제16권2호
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    • pp.22-26
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    • 2001
  • The machining process on be considered as a planned interaction of the workpiece, the tool and the machine tool. In an unmanned situation, the results of this interaction are to be continuously monitored so that any changes in the machining environment on be sensed to corrective actions. In order to design the process monitoring system for unmanned manufacturing, the identification of chip formation is proposed. The system proposes the method of using acoustic emission(AE) signal analysis to identify the chip formation during cutting.

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3점 굽힘시험에 있어서 AE, 초음파, 크랙게이지법의 비교연구 (A Study on Comparison of Acoustic Emission, Ultrasonic Testing and Crack Gauge Method in 3-point Bending Testing)

  • 한응교;김경석;박준서
    • 비파괴검사학회지
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    • 제10권1호
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    • pp.65-72
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    • 1990
  • Comparison of acoustic emission, ultrasonic testing and crack gauge in 3-point bending testing have been studied. As the results, COD is indirectly assumed by strain gauge rate and grid pitch width when crack gauge grid is out. Acoustic emission is qualitatively able to measure crack growth by total count but ultrasonic testing has a difficulty in measuring it because of echo height fluctuation according to the change and pressure of UT. probe.

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음향방출법(AE)에 의한 기계요소재의 마찰용접 품질 실시간 평가 (REAL-TIME QUALITY EVALUATION OF FRICTION WELDING OF MACHINE COMPONENTS BY ACOUSTIC EMISSION)

  • SAE-KYOO OH
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 1995년도 특별강연 및 추계학술발표 개요집
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    • pp.3-20
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    • 1995
  • Development of Real-Time Quality Evaluation of Friction Welding by Acousitc Emission : Report 1 ABSTRACT : According as the friction welding has been increasingly applied in manufacturing various machine components because of its significant economic and technical advantages, one of the important concerns is the reliable quality monitoring method for a good weld quality with both joint strength and toughness in the process of its production. However no reliable nondestructive test method is available at present to determine the weld quality particularly in process of production. So this paper presents an experimental examination and quantitative analysis for the real-time evaluation of friction weld quality by acoustic emission, as a new approach which attempts finally to develop an on-line quality monitoring system design for friction welds using AE techniques. As one of the important results, it was confirmed, through this study, that AE techniques can be reliably applied to evaluating the friction weld qualify with 100% joint strength, as the cumulative AE counts occurring during welding period were quantitatively correlated with reliability at 95% confidence level to the joint strength of welds. Real-Time Evaluation of Automatic Production Quality Control for Friction Welding Machine : Report 2 Abstract : Both in-process quality control and high reliability of the weld is one of the major concerns in applying friction welding to the economical and qualified mass-production. No reliable nondestructive monitoring method is available at present to determine the real-time evaluation of automatic production quality control for friction welding machine. This paper, so that, presents the experimental examinations and statistical quantitative analysis of the correlation between the initial cumulative counts of acoustic emission(AE) occurring during plastic deformation period of the welding and the tensile strength of the welded joints as well as the various welding variables, as a new approach which attempts finally to develop an on-line (or real-time) quality monitoring system and a program for the process of real-time friction welding quality evaluation by initial AE cumulative counts. As one of the important results, it was well confirmed that the initial AE cumulative counts were quantitatively and cubically correlated with reliability of 95% confidence level to the joint strength of the welds, bar-to-bar (SCM4 to SUM31, SCM4 to SUM24L) and that an AE technique using initial AE counts can be reliably applied to real-time strength evaluation of the welded joints, and that such a program of the system was well developed resulting in practical possibility of real-time quality control more than 100% joint efficiency showing good weld with no micro-structural defects.

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AE 센서 부착법에 따른 치아/복합레진의 파괴 신호 분석 (Analysis of Fracture Signals from Tooth/Composite Restoration According to AE Sensor Attachment)

  • 구자욱;최낙삼
    • 비파괴검사학회지
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    • 제31권5호
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    • pp.500-507
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    • 2011
  • 본 연구에서는 치아 시편에 AE 센서를 직접 부착하는 방법과 웨이브 가이드(waveguide)를 사용하는 방법을 이용하여 치아에 충전된 치과용 복합레진의 광중합 수축에 따른 AE 신호를 검출하여 해석하였다. PMMA, 스테인리스 스틸, 인간 치아 시편을 사용하여 AE hit와 AE 진폭(amplitude) 거동을 비교하였다. 웨이브 가이드를 사용한 경우 전파 중에 발생하는 반사파에 의한 파형의 변형으로 진폭 및 hit 수의 감소가 나타났으나, 시편의 재질에 따른 신호의 발생빈도와 1차 중심주파수의 대역은 웨이브 가이드 사용 여부에 따라 차이가 없었다.

Initial development of wireless acoustic emission sensor Motes for civil infrastructure state monitoring

  • Grosse, Christian U.;Glaser, Steven D.;Kruger, Markus
    • Smart Structures and Systems
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    • 제6권3호
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    • pp.197-209
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    • 2010
  • The structural state of a bridge is currently examined by visual inspection or by wired sensor techniques, which are relatively expensive, vulnerable to inclement conditions, and time consuming to undertake. In contrast, wireless sensor networks are easy to deploy and flexible in application so that the network can adjust to the individual structure. Different sensing techniques have been used with such networks, but the acoustic emission technique has rarely been utilized. With the use of acoustic emission (AE) techniques it is possible to detect internal structural damage, from cracks propagating during the routine use of a structure, e.g. breakage of prestressing wires. To date, AE data analysis techniques are not appropriate for the requirements of a wireless network due to the very exact time synchronization needed between multiple sensors, and power consumption issues. To unleash the power of the acoustic emission technique on large, extended structures, recording and local analysis techniques need better algorithms to handle and reduce the immense amount of data generated. Preliminary results from utilizing a new concept called Acoustic Emission Array Processing to locally reduce data to information are presented. Results show that the azimuthal location of a seismic source can be successfully identified, using an array of six to eight poor-quality AE sensors arranged in a circular array approximately 200 mm in diameter. AE beamforming only requires very fine time synchronization of the sensors within a single array, relative timing between sensors of $1{\mu}s$ can easily be performed by a single Mote servicing the array. The method concentrates the essence of six to eight extended waveforms into a single value to be sent through the wireless network, resulting in power savings by avoiding extended radio transmission.

음향방출과 다구찌 방법을 이용한 나노머시닝 가공조건의 최적화 (Optimization of Nano-machining parameters using Acoustic Emission and Taguchi Method)

  • 손정무;이성환;최장은
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2003년도 춘계학술대회 논문집
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    • pp.50-55
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    • 2003
  • Atomic force microscope(AFM) techniques are increasingly used for tribological studies of engineering surfaces at scales ranging from atomic and molecular to microscale. AFM with suitable tips is being used for nanofabrication nanomachining purposes. In this paper, machining characteristics of silicon have been investigated by nano indentation and nano scratch. Mechanisms of material removal on the microscale are studied and the Taguchi method is introduced to acquire optimum parameters for nanomachining. This work shows effectiveness of the Taguchi method in nanomachining. Also, Acoustic Emission(AE) is introduced for the monitoring of nanomachining.

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